Resistance of element not SSR.

On 24 Aug 2014, at 9:40 pm, John Brinkman <[email protected]> wrote:

> Hi Graeme
> 
> Ok, so the resistance on the SSR will tell me if the relay is open or
> closed right?
> 
> It is getting 220v and the green light is shining on the SSR so I
> assume that this means that the PID is working correctly?
> 
> Will check it out and see what is says, I have a replacement so will
> check both of them.
> 
> On Sun, Aug 24, 2014 at 3:31 PM, Graeme Burton <[email protected]> wrote:
>> Sorry on 2 counts!
>> 
>> First i see you have found the SSR
>> 
>> Second you won’t measure volts on the “other" side of the element.  You need 
>> to measure the resistance.
>> 
>> On 24 Aug 2014, at 9:20 pm, Graeme Burton <[email protected]> wrote:
>> 
>>> Hi John,
>>> 
>>> I guess you are sure there is no relay between PID output and the brew 
>>> boiler?
>>> 
>>> Contacts on the steam boiler p-stat enable and disable the brew element as 
>>> I am sure you know.  Are you able to confirm this is working properly - ie 
>>> you have mains voltage on the p-stat normally open contact when the steam 
>>> boiler has heated up?
>>> 
>>> If you have mains voltage at one side of the element then if element OK you 
>>> will have mains voltage at the other side.  Can also measure resitivity of 
>>> the element (disconnect a leg first and with power off of course).
>>> 
>>> Graeme
>>> 
>>> On 24 Aug 2014, at 4:49 am, John Brinkman <[email protected]> wrote:
>>> 
>>>> Will check it out Benjamin
>>>> d
>>>> On Sat, Aug 23, 2014 at 10:14 PM, Benjamin McCafferty <[email protected]> 
>>>> wrote:
>>>>> I guess I'd check at the inputs to the boiler--if there's current there, 
>>>>> and no heat, then my thought is that the element is bad.
>>>>> Kitt?
>>>>> 
>>>>> b
>>>>> Sent from my apple IIe
>>>>> 
>>>>> On Aug 23, 2014, at 13:06, John Brinkman <[email protected]> wrote:
>>>>> 
>>>>>> Hi All
>>>>>> 
>>>>>> So I swapped a new PID in place of the old one and the brew boilder is
>>>>>> still not heating up.
>>>>>> Temp is displaying correctly and the dot is lighting up to indicate it
>>>>>> should be heating up the boiler but no change in temp.
>>>>>> 
>>>>>> Obviously there is a problem somewhere else. What can I check to try
>>>>>> and problem solve this, any suggestions?
>>>>>> 
>>>>>> I do have a multimeter.
>>>>>> 
>>>>>> JohnB
>>>>>> 
>>>>>> 
>>>>>> 
>>>>>> On Fri, Aug 22, 2014 at 6:34 PM, Michael Endacott
>>>>>> <[email protected]> wrote:
>>>>>>> I've got wiring diagrams for the pid upgrade from WLL, I used them to
>>>>>>> understand the wiring but it's pretty simple stuff.
>>>>>>> 
>>>>>>> the thing that confuses me is I thought all Gicar pids have to use the
>>>>>>> external SSR to control the boilers due to the amp requirement?
>>>>>>> 
>>>>>>> 
>>>>>>> 
>>>>>>> 
>>>>>>> On 22 August 2014 15:08, John Brinkman <[email protected]> wrote:
>>>>>>>> 
>>>>>>>> Thanks Michael
>>>>>>>> 
>>>>>>>> what a coincidence, I have one of those on order from eBay already as
>>>>>>>> I am building a sous-vide cooker for home using it :-)
>>>>>>>> 
>>>>>>>> The one they gave me however is a 90-240AC input voltage, so I am
>>>>>>>> assuming that they connected it to the PID instead of the element
>>>>>>>> connection somehow. Just not sure exactly how to do it and don't want
>>>>>>>> to blow things up messing with the 220V if I don't know what I am
>>>>>>>> doing.
>>>>>>>> 
>>>>>>>> JohnB
>>>>>>>> 
>>>>>>>> On Fri, Aug 22, 2014 at 2:21 PM, Michael Endacott
>>>>>>>> <[email protected]> wrote:
>>>>>>>>> This is the one I bought when I upgraded to Gicar PID and SSR
>>>>>>>>> 
>>>>>>>>> 
>>>>>>>>> http://www.ebay.co.uk/itm/400380577295?_trksid=p2059210.m2749.l2649&ssPageName=STRK%3AMEBIDX%3AIT
>>>>>>>>> 
>>>>>>>>> Key spec is
>>>>>>>>> 
>>>>>>>>> Items: Solid State Relay
>>>>>>>>> 
>>>>>>>>> Model: SSR-25 AA
>>>>>>>>> 
>>>>>>>>> Input voltage: 80-250VAC
>>>>>>>>> 
>>>>>>>>> Output voltage: 24-380VAC
>>>>>>>>> 
>>>>>>>>> Output current: 25A
>>>>>>>>> 
>>>>>>>>> Working voltage: 250V
>>>>>>>>> 
>>>>>>>>> 
>>>>>>>>> 
>>>>>>>>> On 22 August 2014 12:54, John Brinkman <[email protected]> 
>>>>>>>>> wrote:
>>>>>>>>>> 
>>>>>>>>>> They gave me a Crouzet SSR, I believe this is the one that is 
>>>>>>>>>> supplied
>>>>>>>>>> by WLL as well.
>>>>>>>>>> 
>>>>>>>>>> Does anyone have the WLL installation sheet?
>>>>>>>>>> 
>>>>>>>>>> JohnB
>>>>>>>>>> 
>>>>>>>>>> On Fri, Aug 22, 2014 at 1:34 PM, John Brinkman
>>>>>>>>>> <[email protected]>
>>>>>>>>>> wrote:
>>>>>>>>>>> Interesting, I went to the suppliers to pick up a replacment Gicar
>>>>>>>>>>> PID
>>>>>>>>>>> and they advised that I install an external SSR as well to take over
>>>>>>>>>>> from the one in the PID.
>>>>>>>>>>> 
>>>>>>>>>>> Unfortunately non of their techies were there so not sure exactly 
>>>>>>>>>>> how
>>>>>>>>>>> to install it. Also trying to work out if I can just desolder the
>>>>>>>>>>> faulty SSR on the existing one and wire in the new one for that 
>>>>>>>>>>> (much
>>>>>>>>>>> bigger than the small existing chip)
>>>>>>>>>>> 
>>>>>>>>>>> Any suggestions?
>>>>>>>>>>> 
>>>>>>>>>>> JohnB
>>>>>>>>>>> 
>>>>>>>>>>> On Fri, Aug 22, 2014 at 8:33 AM, John Brinkman
>>>>>>>>>>> <[email protected]>
>>>>>>>>>>> wrote:
>>>>>>>>>>>> Ahhh, will take it apart and have a look Graeme.
>>>>>>>>>>>> 
>>>>>>>>>>>> Thanks for the suggestion.
>>>>>>>>>>>> 
>>>>>>>>>>>> JohnB
>>>>>>>>>>>> 
>>>>>>>>>>>> On Fri, Aug 22, 2014 at 4:17 AM, Graeme Burton
>>>>>>>>>>>> <[email protected]>
>>>>>>>>>>>> wrote:
>>>>>>>>>>>>> Hi John, I think all b3 came with an external ssr‎ in Australia.
>>>>>>>>>>>>> You
>>>>>>>>>>>>> may be able to replace the relay in the PID if you can find one
>>>>>>>>>>>>> that matches
>>>>>>>>>>>>> the pcb holes.
>>>>>>>>>>>>> 
>>>>>>>>>>>>> Graeme
>>>>>>>>>>>>> Original Message
>>>>>>>>>>>>> From: John Brinkman
>>>>>>>>>>>>> Sent: Friday, 22 August 2014 01:21
>>>>>>>>>>>>> To: [email protected]
>>>>>>>>>>>>> Reply To: [email protected]
>>>>>>>>>>>>> Subject: Re: Suspected Brew Group Boiler Element
>>>>>>>>>>>>> 
>>>>>>>>>>>>> I think you are right Graeme, any way to fix a faulty relay in the
>>>>>>>>>>>>> PID
>>>>>>>>>>>>> or must I just replace?
>>>>>>>>>>>>> 
>>>>>>>>>>>>> When I spoke to the local agent they said that they are installing
>>>>>>>>>>>>> an
>>>>>>>>>>>>> external SSR on the PID's as they have had quite a lot of them
>>>>>>>>>>>>> failing.
>>>>>>>>>>>>> 
>>>>>>>>>>>>> JohnB
>>>>>>>>>>>>> 
>>>>>>>>>>>>> 
>>>>>>>>>>>>> 
>>>>>>>>>>>>> On Thu, Aug 21, 2014 at 4:37 PM, Graeme Burton
>>>>>>>>>>>>> <[email protected]> wrote:
>>>>>>>>>>>>>> Sounds more like a u/s solid state relay - sticking off and on?
>>>>>>>>>>>>>> Could
>>>>>>>>>>>>>> also be the relay in the pid controller sticking.
>>>>>>>>>>>>>> 
>>>>>>>>>>>>>> Graeme
>>>>>>>>>>>>>> Original Message
>>>>>>>>>>>>>> From: John Brinkman
>>>>>>>>>>>>>> Sent: Thursday, 21 August 2014 22:26
>>>>>>>>>>>>>> To: [email protected]
>>>>>>>>>>>>>> Reply To: [email protected]
>>>>>>>>>>>>>> Subject: Suspected Brew Group Boiler Element
>>>>>>>>>>>>>> 
>>>>>>>>>>>>>> Hi Guys
>>>>>>>>>>>>>> 
>>>>>>>>>>>>>> I have a Brewtus III PID with a rotary pump/
>>>>>>>>>>>>>> 
>>>>>>>>>>>>>> Woke up this morning to my brew group boiler showing 99C, started
>>>>>>>>>>>>>> pulling a shot to check and was flash steaming as the water came
>>>>>>>>>>>>>> out
>>>>>>>>>>>>>> so suspect the reading was correct (set temp is 90c).
>>>>>>>>>>>>>> 
>>>>>>>>>>>>>> Pulled some water through it for about 60 seconds and the temp
>>>>>>>>>>>>>> started
>>>>>>>>>>>>>> dropping. I switched my machine off left it for about 30 minutes
>>>>>>>>>>>>>> and
>>>>>>>>>>>>>> switched it on again. Steam pressure came up and the light for 
>>>>>>>>>>>>>> the
>>>>>>>>>>>>>> steam boiler went of, brew temp was sitting at 70c and the light
>>>>>>>>>>>>>> on
>>>>>>>>>>>>>> the PID was indicating that it was powering the brew element but
>>>>>>>>>>>>>> there
>>>>>>>>>>>>>> is no rise in temp. I switched the machine off altogether and 
>>>>>>>>>>>>>> left
>>>>>>>>>>>>>> it
>>>>>>>>>>>>>> the whole day, brew temp has dropped down to 30c when I switch it
>>>>>>>>>>>>>> on
>>>>>>>>>>>>>> and does not rise at all.
>>>>>>>>>>>>>> 
>>>>>>>>>>>>>> Would I be correct in assuming that this is probably a faulty 
>>>>>>>>>>>>>> brew
>>>>>>>>>>>>>> group element?
>>>>>>>>>>>>>> Anything else I should heck before dismantelling?
>>>>>>>>>>>>>> 
>>>>>>>>>>>>>> Thanks JohnB
>>>>>>>>>>>>>> 
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>>>>>>>>> 
>>>>>>>>> 
>>>>>>>>> 
>>>>>>>>> 
>>>>>>>>> --
>>>>>>>>> 
>>>>>>>>> Mike
>>>>>>>>> 
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