She's alive! In the end bypassing the pstat gave the same results, one 
click, quick flash of the steam light and no power to the elements. Thanks 
for the tip though it meant I could ignore that part. My fixing method was 
the most technical of all, I hit the control box! If I tap the side of it 
the light on the front switches on and the machine heats up! Steam wand is 
blocked i think but thats a separate issue...I guess it means that theres a 
loose connection in the control box. Quite an expensive fix but i am 
pleased its a known one!

On Tuesday, April 4, 2017 at 5:17:55 PM UTC+1, Rich wrote:
>
> Hi Mike, thanks so much for this! I will be giving this a go tonight, at 
> the moment i can only dream of a day when hot water will run through ground 
> beans, luckily the trusty Gaggia is still working! 
>
> Rich
>
> On Tuesday, April 4, 2017 at 5:08:40 PM UTC+1, Enders13 wrote:
>>
>> Rich,
>>
>> you can bypass the pressure stat, I had to after mine fell apart while 
>> waiting for a replacement (no I couldn't go without morning cup of Joe!). I 
>> made a wire with a spade connector both ends, the common wire then is 
>> connected to either normally closed or normally open. Second pic, 1 
>> connects to either 2 or 4. I turned the unit off when swapping out the 
>> connections then back on when done. You can't leave it connected when 
>> giving power to the boiler as it will just keep building. The front demand 
>> light comes on when you activate the switch and pressure should build. Turn 
>> unit off when you reach 1.2 bar and then swap wires back, turn unit on 
>> again.
>>
>> On my brewtus only the top 3 connectors are used, the one near the 
>> pressure adjuster is not used.
>>
>> I did do it live once and got a shock so be careful.
>>
>>
>>
>> [image: Inline images 1]
>> [image: Inline images 2]
>>
>> On 4 April 2017 at 13:03, Rich <[email protected]> wrote:
>>
>>> So a further update i am still a little stuck, I dont want to bother the 
>>> WLL guys as I am UK based and cant get the parts through them. I have 
>>> checked the wiring and it all seems fine. Both boilers are good (as far as 
>>> i can tell). I replaced the SSR but this didnt make any difference. I am 
>>> still getting 235ish volts in and nothing out. The light is solid on the 
>>> SSR indicating the PID is telling it to send power to the elements. I still 
>>> get the heating/steam light flicking on at the same time as i hear the 
>>> relay click from the control box. The PID seems to dispay the temp 
>>> correctly (room temp) and has the little blue dot indicating it is sending 
>>> a signal to the SSR. Pump also works fine. My last guess is the control box 
>>> or potentially Pstat. Does anyone know of a way to bypass the Pstat? I am 
>>> guessing this isnt the broken part but it would be nice if its a cheap 
>>> part! As a side note it worked once last week, steam light came on and it 
>>> all started heating up. Are intermittant issues generally associated with 
>>> the control box? 
>>>
>>> thanks to anyone that can help!
>>>
>>> Rich
>>>
>>> ps i bypassed both hilimit switches so unfortunately its not either of 
>>> these 
>>>
>>> On Monday, March 27, 2017 at 9:58:09 AM UTC+1, Rich wrote:
>>>>
>>>> Hi All, 
>>>>
>>>> I hope someone can help as i am a little stuck! I think i have 
>>>> potentially googled everything possible and I think my girlfriend will 
>>>> leave me if i spend too much more time fiddling with this machine. I 
>>>> bought 
>>>> an Office Leva DB Rotary model that had a few issues as it was fairly 
>>>> cheap! I am not too bad at fixing things in general and I wanted to learn 
>>>> on the way so thought i would give it a go! 
>>>>
>>>> I thought i found the issue last week as the capacitor was blown on the 
>>>> circuit board (wahoo 20p fix!), I replaced this and stopped the relay 
>>>> continuously clicking. I now have the dreaded 'very very occasionally she 
>>>> fires up' issue. So the problem is;
>>>>
>>>> When i turn on the machine i get the relay click after a couple of 
>>>> seconds. 
>>>> If i turn on the steam boiler at the same time the red LED flashes when 
>>>> the relay clicks. I think this means the controller is saying yes the 
>>>> boiler is full (they are) so heat them up. At this point I guess something 
>>>> is tripping the circuit and there isnt any power going to the heating 
>>>> element. 
>>>> I have checked the hilimit switches (and bypassed them) and i think 
>>>> they are fine. The SSR light remains solid green so I guess that is fine 
>>>> as 
>>>> its trying to say heat the boiler. The PID displays the room temp with a 
>>>> small dot next to it. When i got the machine working the other week it all 
>>>> seemed to work fine, PID was working etc. Only issue was the vacuum 
>>>> release 
>>>> stayed open and was pushing out water (i was going to sort this when i 
>>>> have 
>>>> sorted the current issue)
>>>>
>>>> I hope someone can help, I feel like i have checked all the wires for 
>>>> contiunity, I have also checked the boilers and all seems fine. Sorry if 
>>>> this isnt detailed enough, I have a small video I can upload if that helps!
>>>>
>>>> Many thanks
>>>>
>>>> Rich
>>>>
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>>
>>
>>
>> -- 
>>
>> Mike
>>
>

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