Woop! Nothing better than finding the gremlin

On 4 Apr 2017 21:18, "Rich" <[email protected]> wrote:

> She's alive! In the end bypassing the pstat gave the same results, one
> click, quick flash of the steam light and no power to the elements. Thanks
> for the tip though it meant I could ignore that part. My fixing method was
> the most technical of all, I hit the control box! If I tap the side of it
> the light on the front switches on and the machine heats up! Steam wand is
> blocked i think but thats a separate issue...I guess it means that theres a
> loose connection in the control box. Quite an expensive fix but i am
> pleased its a known one!
>
> On Tuesday, April 4, 2017 at 5:17:55 PM UTC+1, Rich wrote:
>>
>> Hi Mike, thanks so much for this! I will be giving this a go tonight, at
>> the moment i can only dream of a day when hot water will run through ground
>> beans, luckily the trusty Gaggia is still working!
>>
>> Rich
>>
>> On Tuesday, April 4, 2017 at 5:08:40 PM UTC+1, Enders13 wrote:
>>>
>>> Rich,
>>>
>>> you can bypass the pressure stat, I had to after mine fell apart while
>>> waiting for a replacement (no I couldn't go without morning cup of Joe!). I
>>> made a wire with a spade connector both ends, the common wire then is
>>> connected to either normally closed or normally open. Second pic, 1
>>> connects to either 2 or 4. I turned the unit off when swapping out the
>>> connections then back on when done. You can't leave it connected when
>>> giving power to the boiler as it will just keep building. The front demand
>>> light comes on when you activate the switch and pressure should build. Turn
>>> unit off when you reach 1.2 bar and then swap wires back, turn unit on
>>> again.
>>>
>>> On my brewtus only the top 3 connectors are used, the one near the
>>> pressure adjuster is not used.
>>>
>>> I did do it live once and got a shock so be careful.
>>>
>>>
>>>
>>> [image: Inline images 1]
>>> [image: Inline images 2]
>>>
>>> On 4 April 2017 at 13:03, Rich <[email protected]> wrote:
>>>
>>>> So a further update i am still a little stuck, I dont want to bother
>>>> the WLL guys as I am UK based and cant get the parts through them. I have
>>>> checked the wiring and it all seems fine. Both boilers are good (as far as
>>>> i can tell). I replaced the SSR but this didnt make any difference. I am
>>>> still getting 235ish volts in and nothing out. The light is solid on the
>>>> SSR indicating the PID is telling it to send power to the elements. I still
>>>> get the heating/steam light flicking on at the same time as i hear the
>>>> relay click from the control box. The PID seems to dispay the temp
>>>> correctly (room temp) and has the little blue dot indicating it is sending
>>>> a signal to the SSR. Pump also works fine. My last guess is the control box
>>>> or potentially Pstat. Does anyone know of a way to bypass the Pstat? I am
>>>> guessing this isnt the broken part but it would be nice if its a cheap
>>>> part! As a side note it worked once last week, steam light came on and it
>>>> all started heating up. Are intermittant issues generally associated with
>>>> the control box?
>>>>
>>>> thanks to anyone that can help!
>>>>
>>>> Rich
>>>>
>>>> ps i bypassed both hilimit switches so unfortunately its not either of
>>>> these
>>>>
>>>> On Monday, March 27, 2017 at 9:58:09 AM UTC+1, Rich wrote:
>>>>>
>>>>> Hi All,
>>>>>
>>>>> I hope someone can help as i am a little stuck! I think i have
>>>>> potentially googled everything possible and I think my girlfriend will
>>>>> leave me if i spend too much more time fiddling with this machine. I 
>>>>> bought
>>>>> an Office Leva DB Rotary model that had a few issues as it was fairly
>>>>> cheap! I am not too bad at fixing things in general and I wanted to learn
>>>>> on the way so thought i would give it a go!
>>>>>
>>>>> I thought i found the issue last week as the capacitor was blown on
>>>>> the circuit board (wahoo 20p fix!), I replaced this and stopped the relay
>>>>> continuously clicking. I now have the dreaded 'very very occasionally she
>>>>> fires up' issue. So the problem is;
>>>>>
>>>>> When i turn on the machine i get the relay click after a couple of
>>>>> seconds.
>>>>> If i turn on the steam boiler at the same time the red LED flashes
>>>>> when the relay clicks. I think this means the controller is saying yes the
>>>>> boiler is full (they are) so heat them up. At this point I guess something
>>>>> is tripping the circuit and there isnt any power going to the heating
>>>>> element.
>>>>> I have checked the hilimit switches (and bypassed them) and i think
>>>>> they are fine. The SSR light remains solid green so I guess that is fine 
>>>>> as
>>>>> its trying to say heat the boiler. The PID displays the room temp with a
>>>>> small dot next to it. When i got the machine working the other week it all
>>>>> seemed to work fine, PID was working etc. Only issue was the vacuum 
>>>>> release
>>>>> stayed open and was pushing out water (i was going to sort this when i 
>>>>> have
>>>>> sorted the current issue)
>>>>>
>>>>> I hope someone can help, I feel like i have checked all the wires for
>>>>> contiunity, I have also checked the boilers and all seems fine. Sorry if
>>>>> this isnt detailed enough, I have a small video I can upload if that 
>>>>> helps!
>>>>>
>>>>> Many thanks
>>>>>
>>>>> Rich
>>>>>
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>>>
>>>
>>>
>>> --
>>>
>>> Mike
>>>
>> --
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