In the end, I'm not sure what it was since I un-kinked the tube AND changed 
the OPV to 10 bar from 12-13 in one go. My guess it was the latter OPV 
adjustment that fixed it. Wasn't scientific enough to adjust it back to see 
if I could reproduce the error condition... :P

Didn't get any new parts, although I feel like having the pump/OPV assembly 
on hand at this point would not be too cautious... The pump was replaced a 
few years ago according to the previous owner, but the job wasn't done 
great from what I can see: new OPV doesn't quite line up due to some 
slightly sloppy pump mounting work, and the inlet tube didn't reach far 
enough into the tank so the pump would run dry when the take is only 2/3 
full. This would lead to more dry pump situations which can't be good for 
the life...

Overall, what you're experiencing doesn't sound like an electrical problem. 
However, at least in my case the perfectly timed pressure drops with the 
PID activation made me a bit suspicious... you can see this with the 
dot/decimal place under the temp display of the PID - when you see the dot 
it means the brew element is on - I've verified this with a power 
consumption meter after the machine is steady with the steam light off - 
each blink is associated with a spike in the power draw which *has* to be 
the PID turning on the SSR to power the brew element. This timing was bit 
too uncanny to ignore. It's almost like the pump is working at some 
electrical/mechanical limit, and when the brew element gets power switched 
on there's a slight drop or interference in the power supplied to the pump 
which results in the drop in pressure. Another theory that could support 
this is holding static pressure (with blind) is not quite as intensive as 
when there is flow (i.e. when brewing), so this is why it can hold at 
higher pressures but can't fully supply the 9 bars of brewing pressure when 
there is flow. But now this is a pretty hand wavy explanation. Anyway... 
this is really stretching my knowledge as an electrical/computer engineer 
who works with much lower power stuff and software most of the time, so 
take it for what its worth... :P

On Sunday, 12 January 2020 14:57:36 UTC-5, Richard wrote:
>
> JT,
> Thanks. Very useful.
>
> You are right, when I use a blind basket brew pressure goes to 10 and 
> stays there.
> It oscillates only when pulling a shot. Never with the blind basket.
>
> I will open the machine soon and check your suggestions about the kinked 
> drain tube.
>
> I am also going to check the wires going into the PID. I had a problem 
> with them a few months ago and thought I had fixed it. 2 wires dropped out 
> of the connection.
> The way the wires tighten into the PID is a little strange. There is a bar 
> in each slot that goes up & down when you turn the screws. The wire goes 
> above the bar. Turn the screws clockwise and the bar goes up and pinches 
> the wired against the PID contacts.
>
> How did you resolve your oscillation problem? Was it the pinched tube?
> Did you replace the pump & OPV?
> I was thinking of ordering that from WLL to make sure I have one nearby if 
> the pump dies.
>

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