Brian and Ira,

I had a long response composed, but let me cut to the chase. I think the 
problem is your #2 suggestion — a funky level sensor or controller relay. I 
went into the kitchen five minutes ago and found what I assume to be the 
steam boiler level sensor (the plastic cover on the connecter is yellow, 
and it's the only single wire connection on top of the steam boiler). I 
traced the wire back to bottom of the main controller mounted to the front 
of the inner case, then pulled the connector off the sensor at the boiler 
and re-connected it. Turned on the main power and steam switches and the 
IV-R came back to life. Worked normally for about four minutes. The brew 
boiler began to heat, got to 198° F, and then the machine conked out again 
(meaning the same symptoms as before — the pump came on and didn't stop, 
and the brew boiler temp reading on the PID immediately began to decline). 
So, the sensor is bad or there's a problem with the controller. Either way, 
the reprieve was short-lived. 

WLL advised me to replace the static relay, so yesterday I ordered a new 
one from them — 60 bucks for the part and some thermal paste from Amazon. 
I'm not savvy enough to know if that's related to what you've advised and 
I'm experiencing, so I'll wait to hear what you or Ira (or other savvy 
aficionados here) thinks about it. If the static relay isn't the solution, 
I’m pretty sure I can send it back for a refund or just keep it for a rainy 
day. I'm beginning to consider that my days as a longtime Brewtus user 
might be numbered. A Profitec P300 is starting to look attractive. I know 
that the fantasy of an prosumer espresso machine that doesn't break is just 
that — a fantasy — but I am getting tired of repairs for which I'm 
minimally qualified. 

I have no doubt that you guys could fix this in a jiffy. I’m less confident 
about myself…

—Bill

 

On Friday, April 23, 2021 at 9:28:50 PM UTC-5 Ira wrote:

> Hello Brian,
>
>
> Friday, April 23, 2021, 6:04:49 PM, you wrote:
>
>
> Alternatively these relays can be repaired. It’s a bit of a specialty 
> thing, and requires practice soldering. I know there’s a few guys on here 
> who mentioned doing it and they may be able to help with that/more info on 
> how to do it. 
> Soldering the relay is easy, without the proper tools, getting the old one 
> out without damaging the board is hard. Now that I have the proper tool, 
> it's not hard at all.
>
> -- Ira
>

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