On 26/11/21 9:00 am, billherbst wrote:
Kevin, what you wrote makes perfect sense to me. I'll bet you're right that the pressure switch is no longer sensing boiler pressure because of scale blockage in the copper pipe. The city water in Columbia is ridiculously hard — 255 ppm, according to my cheap little tester. Scale was the cause of the problem I had a year ago with the boiler refill valve sticking. That's why I asked whether scale could cause the problem in my original post. I'll remove the copper pipe that connects the pressure switch to the boiler and give it a citric acid bath.

Sometime ago I downloaded the "Brewtus Compendium" - a PDF file outlining how a PID controller is added etc etc - by C.S. Lennon. Very useful document.  It doesn't actually reflect the standard wiring on mine (mine has an SSR controlling the brew boiler, and the diagram does not show that...); but it is really handy for diagnosis flow chart time!

The wiring shows the heating elements fed mains and going through the steam boiler pstat.  The other lead on the pstat is the N/O lead and it then goes to the brew boiler.  So if the steam boiler keeps chugging away it can only be the pstat..

The document is available on the brewtus group pages somewhere. I commend it to everyone!

Apropos water :)  Here, at my house, I use only rainwater.  I have a choice of rainwater or water from my dam and I'm not drinking that!  The rainwater is perfectly 'soft' and scale is simply not an issue for me.  But I regularly de-scale friend and family machines.  Citric is your friend in that endeavour, but one place you might find it tough to get to is the bottom of the U. For a couple of $$'s you can get a bicycle brake cable inner.  Get a stainless one, carefully 'fluff' the end a tiny, tiny bit and you have a robust 1.5m or so long device you can push through pipes to clean them.  Fill with citric first, of course, and then chimney sweep style clean the sucker!  That has not let me down yet, and it even works with thermoblock machines!

Cheers

/Kevin

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