On 25/12/21 6:23 am, 'Andrey Sychev' via Brewtus wrote:
Folks, I was able to unscrew the old heating element using impact wrench and some extension with 1 7/16 socket however pulling it out the boiler is a challenge. I can see a part of the charred coils but apparently it bursted inside (hence acrylic insulation  in the boiler) so wiggling with the pliers may do this trick. Obviously don’t want to destroy the boiler taking it out either. Any suggestions?

Excellent news Andrey!  And a Merry Christmas to you :)

The boiler is brass, so it is reasonably solid (relatively speaking).  The only element I had issues with was in a NS Oscar, which has a copper boiler and is thus really fragile..  The elements are (I think) copper.  So the tug of war will be won... I'd use a pointy set of locking pliers through the hole in your circumstance.  My elements are all spirally configured, so "unscrewing" them out might be the go.  Plus pulling reasonably hard (support the boiler with other hand, or someone else's hands...).  The Oscar element kind of 'stretched' as I pulled and the coils 'unscrewed' out the wee hole.

Every Espresso machine I've changed elements in for friends has had the elements approximately the same diameter as the hole.  So this is a universal issue as far as I can see..  From my decidedly limited set of 5 data points!  In the 5 different machines I've done, the darn things have always yielded to force (carefully) applied.  The boiler elements are basically malleable, but the insulation stuff (the white stuff) makes the element not wish to bend as easily as it might otherwise bend...  My sister's Rancilio Silvia had an element shaped roughly like an M, and the "v" part was where it blew/bent.  That one got pulled and pulled with increasing force and concern until it came out the hole - kind of "U" shaped...  Like the Brewtus, the Silvia has a brass boiler so it can take some applied force.

I do re-mention the caution about sharp edges in there though. Application of heft in confined areas where there are sharp edges results in blood sacrifice...

Cheers

/Kevin

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