As to patterning, take a rubbing off the original window before you start
the dismantling process. Mine came out in roughly 38 pieces each.

Jim Watts
Paradigm Shift
C&C 35 Mk III
Victoria, BC

On 21 November 2017 at 18:40, Jake Brodersen via CnC-List <
[email protected]> wrote:

> Scott,
>
>
>
> I’ve done the portlights on my boat…twice, both time with Plexus.  I am
> happy with the results, but the VHB route seems to work well also.  I might
> give that a try next time.
>
>
>
> In the meantime, removing the old portlights can be done with a hammer and
> a thin putty knife.  The putty knife will help separate the portlight from
> the opening.  The hammer will provide some persuasion.  Be careful, as any
> dings and dents will need to get filled with epoxy later.  Even though the
> old portlights may not come out in one piece, they can be taped together to
> form a pattern for the new ones.
>
>
>
> Plexus is rock hard at most temperatures.  Warming it with a heat gun may
> help the process, if ambient temperatures aren’t that high.
>
>
>
> I went with a dark, smoke tint.  More modern than the original bronze
> color.  It also hides the adhesive better.  I have the Plexus caulk gun
> that I can loan you, if you want to go that route.  Let me know.
>
>
>
> Cheers,
>
>
>
> Jake
>
>
>
> *Jake Brodersen*
>
> *C&C 35 Mk-III “Midnight Mistress”*
>
> *Hampton VA*
>
>
>
>
>
>
>
>
>
> *From:* CnC-List [mailto:[email protected]] *On Behalf Of *Scott
> Baker via CnC-List
> *Sent:* Tuesday, November 21, 2017 17:00
> *To:* [email protected]
> *Cc:* Scott Baker <[email protected]>
> *Subject:* Stus-List Fixing leaky portlights
>
>
>
> Hi All,
>
> I am still really new in this group and I’ve not really figured out how to
> search through the archives to find the advice I need.
>
> I know this topic has probably been exhausted on here, but I need to
> replace my portlights on my 1987 35MKIII.
>
> Some background and my questions:
>
> ~My boat has 2 windows on each side, but they still have a slight
> curvature in them.
>
> ~I’ve watched Andy’s Youtube Video where he uses VHB (Very High Bond) Tape
> from 3M to install similar portlights. (although no curvature)
> https://www.youtube.com/watch?v=MQyjxVUskd8&index=2&list=
> PLV97GZkHhpHMFb660AAGO4PuRKJPmHxDS
>
> ~I like Andy’s install method but obviously I’m worried about the
> curvature issue. Can I induce curve into the windows before I mount them?
> If I brace them in place I fear they will pop back “flat” again later?
> Solutions?
>
> ~I’m afraid of using screws or through bolts in the mounting proceedures
> because of the expansion issues etc… Is this a stupid fear?
>
> ~I’ve done enough scoping around to learn that everyone seems to have a
> different opinion of what the best material is to make new windows out of.
> Andy points us towards a specific material and source on his website.
>
> ~I’d like my new windows to be tinted, it seems this would make it hard to
> see in and also hide the flange in case it gets mucked up… Yes?
>
> ~I cannot find a good explanation of the best method to remove the old
> windows.
>
> ~I think many use the old windows as templates to make the new ones… so
> therefore they must be removing them intact? Has anyone mastered the
> removal of these windows without hacking everything up?
>
> ~My boat is on the hard and inside a huge shed now in Upstate, NY… Do I
> need to wait until it’s really warm to do this? Maybe I work on removing
> the old windows and cleaning up the mounting areas and put new ones in in
> the spring?
>
> Can someone point me in the right direction to find all the answers?
>
> If there is a trick to locating past chats about all this on the C&C site,
> I’d love to be edumacated!
>
> Sorry for beating this dead horse.
>
> ~Scott Baker
>
>
>
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