Thanks Josh!  I bet we have a similar deck as well.  This helps me out.  

I have no head liner…beauty of the stripped down version so I have everything 
accessible.  

Thanks. 



> On Aug 31, 2018, at 5:05 PM, Josh Muckley via CnC-List 
> <[email protected]> wrote:
> 
> Mine is a 37+ but I presume that much of the design and construction is 
> similar.
> 
> The design notes regarding Kevlar have it as part of the layup. I think Ken 
> Heaton might have a better idea but the idea is that the Kevlar simply makes 
> up some of the layers of matting/roving in the fiberglass. I would expect it 
> in the hull and would not be surprised to see it in the deck. Hard to say if 
> it would be preferentially placed in the inner or outer skin.
> 
> As for the core, I was anticipating deck rot when I had my mast pulled.  To 
> my pleasant surprise the cabin top directly around the mast is not cored.  
> Throughout the boat you can see where coring starts and stops by the 
> thickness changing.  A perfect example is near the toe rail.  There is a 3" 
> wide deck section all the way around the boat.  I thought it was just a 
> gutter.  It is, but it is also an area which is not cored.  Same thing in the 
> anchor locker as the hull walls approach the toe rail.  Repairs from in the 
> cabin have the challenge of not having direct access to the cabin top since 
> there is a "headliner".  You can inspect and get an idea of what lies ahead 
> but in order to re-core you would want unfettered access to the entire area 
> of rot.  You'd be best cut around the rim to remove the entire headliner.  I 
> do like the idea of not disturbing the outer skin.  If you end up going the 
> outside route I suggest trying to keep as much of the skin together as a 
> single piece or symmetrical pieces.  A product I like that can finish off 
> this type of work is kiwi-grip.  It is a urethane non-skid with a thick coat 
> and variable texture.  It covers seams in the skins great.
> 
> Rig-rit sells mast boot tape which I like.  Black 2mm thick, 5' wide. 
> http://www.rigrite.com/Spars/SparParts/Mast_boot_%20Tape.php 
> <http://www.rigrite.com/Spars/SparParts/Mast_boot_%20Tape.php>
> 
> As much as I liked the product, when I had my mast re-stepped the yard used 
> what they had and it seemed like almost exactly the same except that it was 
> even wider - Like 6 or 7 inches.  Call Zanhizers in Solomons MD and they can 
> probably send you a roll.  You might have to talk to Phil or Jack.
> 
> Josh Muckley
> S/V Sea Hawk 
> 1989 C&C 37+
> Solomons, MD 
> 
> 
> 
> On Fri, Aug 31, 2018, 8:27 PM James Bibb via CnC-List <[email protected] 
> <mailto:[email protected]>> wrote:
> I have some soft deck repair anticipated around my mast opening…above head on 
> port cabin leading edge where folks jump the halyards and foredeck area where 
> the bowman has been working since 1991. 
> 
> 1991 C&C 34-36R so the deck is composite. I assume also of the most part 
> however the brief design notes mention a mixture of kevlar and balsa.  Does 
> anybody know where the distinction is around the boat?  
> 
> I’ll be removing the mast for this work.  
> 
> Also…from below or above?  I really want to leave the gelcoat intake and if I 
> can work on the boat over the next few months…have the heated cabin 
> environment to help curing. 
> 
> Anybody been down this road?
> 
> Also….need to find a replacement mast boot.  The current one is worn and 
> needs replacing. 
> 
> 
> Thanks!
> 
> James Bibb
> 
> SV Darwins Folly 
> 1991 C&C 34-36R
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