Couple years ago, I removed Touche's strut to straighten it.  It was a
straightforward job.  I did have to remove the fuel tank for access to the
nuts.

Upon re-install, I used a cone shaped grinding stone to chamfer the 4
fastener holes on the underside.  This lets the sealant form an o-ring
around the fastener.  I think I used 3M 4200 as the sealant.  I recall I
used new fasteners with fender washer, washer and nylon lock nuts.

The joint around the perimeter of the strut base was faired with AwlFair,
sanded and painted.

The alignment was pretty true before removal so I just re-installed without
any further ado.  The lack of vibration after completion indicates that the
job was successful.  If there had been any vibration, I would have done an
alignment.

Dennis C.
Touche' 35-1#83
Mandevile, LA

On Nov 28, 2018 9:16 AM, "Tim Rutherford via CnC-List" <
[email protected]> wrote:

Prop shaft strut is weeping around the nuts inside the hull and externally
the fairing shows cracks around the perimeter of the strut base although it
doesn't feel loose. No slop in the Cutlass bearing. She's on the hard for
bottom job and driveline maintenance. I'm interested in your thoughts on
how best to proceed to remedy the strut mount leak and cracks in the
fairing.

>From the few posts I have found here, it seems the struts are aligned and
bedded onto a hard substrate and that the mounting holes were drilled with
a close fit. That said, it seems that to remount the strut all that is
required is to remove the fairing material and then simply remove and
replace, seal, and re-fair.

My questions are:
1.) How best to assess whether comprehensive strut alignment check is
necessary i.e., laser, scope, yadda-yadda? I'm thinking that if the shaft
slides easily through the remounted strut and into center of the shaft log
and seal, and visually appears dead on center through all the above, than I
can proceed with the engine alignment. If not what, call a pro? I have more
time than money, so DIY work is preferred.

2.) How significant is hull flex on these boats while on the hard? I plan
final engine alignment after launch, but could loading on the yard stands
cause strut alignment to appear skewed? BTW, I'm working with an
independent Yanmar mechanic for the engine mounts and alignment.

2.) What material for fairing and sealing the strut bed? What's the method
of application?

The prop is a folding Martec two-blade RH17DX10P-3 Eliptec with 4" of
clearance to the hull; found the center pin broken on one end. It's back at
Martec for refurb. The motor mounts were DF2205-2 going back with OE Yanmar
mounts. While under way, the vibration caused the sail locker lid to sound
like rubber marbles in a blender at a frequency that was probably 2X prop
speed. It seemed like a lot of vibration but there was no change since I
purchased the boat in June '17, and after about a hundred hours of
motoring. Shaft seal is a PYI PSS that is getting a new maintenance kit,
and of course, the strut a new cutlass bearing.

Please share your thoughts if you have been through this or something
similar. All help is appreciated.
--
Tim Rutherford
C&C 36-1 KCB #244 - Chamamé
Tampa, FL
[email protected]
813 748 4888 cel/text
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