Thanks everyone,
I've looked into both Foss Foam and Competition Composites. Both options
are landing well into the $5000 cdn range (including freight) which is way
beyond my budget. Foss Foam doesn't have a C&C44 Rudder mold but can try to
"match" something similar which scares me a little and it's roughliey $1200
US to get it to Canada. Competition has a very expensive high-tech process
using CAD software and a milling machine which I'm sure is standard for any
Americas Cup contender but drives the price as expected.

Has anyone tried to re-build their own rudder? - I've been told carving
15lb density rigid foam and encapuslating is the way to go - like this:
http://boatprojects.blogspot.com/2011/07/rudder-rebuild.html

Dan


On Fri, Apr 19, 2019 at 9:00 AM Rod Stright via CnC-List <
cnc-list@cnc-list.com> wrote:

> I would suggest Competition Composites in Ontario excellent
> workmanship,Canadian $$$$
>
> Rod
>
> Sent from my iPhone
>
> > On Apr 18, 2019, at 4:38 PM, Dan via CnC-List <cnc-list@cnc-list.com>
> wrote:
> >
> > Has any C&C44 owners on the list replaced their rudder, and if so, where
> did you have the work done? - The price is dramatically reduced if they
> have an existing mold to work with.
> >
> > Dan Cormier
> > Breakaweigh
> > C&C44
> > Halifax, NS
> > _______________________________________________
> >
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