Brian,
I replaced all the Heim bearings on the aileron push tubes on my Alon
(with a lot of help from another couper) without removing the wings. It
isn't easy but can be done. I would be happy to share details of the
procedure if it would be helpful.
David Cross
Alon N5600F
--- Brian Garrett <[EMAIL PROTECTED]> wrote:
> At 06:54 18/05/99 -0400, you wrote:
> >  Hello out there,
> >
> >
> >   All this discussion on control surface free play
> has gotten me to check
> >our coupe for free play.We have  about 5/16
> movement at the trailing edge of
> >the ailerons.The main culpret seems to be the
> aileron bell crank
> >bearings.Since we have an annual coming up next
> month we plan on replacing
> >them at that time. Has anyone been able to pull
> that job off without
> >removing the wings? I have thought that perhaps I
> could remove the rear spar
> >bolts, and the upper main spar bolt, let the wing
> pivot down and get the
> >bell crank out.
> >  If any one has done the job and could enlighten
> me I would appreciate it!I
> >need to have this annual done quickly. I don't want
> to be grounded in July
> >with national and Oshkosh coming up.
> >   Thanks, Ben Suddard 93994
> 
> I must admit I have not removed these bell crank
> assemblies with the wing
> attached. I have done it with the wing off. To be
> honest with you I cannot
> see why when having gone to the extent of removing
> the aileron rod ends
> connections, the rear spar connection and one of the
> main spare bolts why
> you would not remove the final bolt  and lay the
> wing on the ground and do
> the job. You will find it difficult with the wing in
> place.
> 
> Actually I found the most difficult task was getting
> a suitably thin socket
> or ring spanner that will fit over the four bolt
> heads holding the aileron
> crank frame in place. The bolt head is very close to
> the turned up lip on
> the frame and leaves very little room to fit the
> socket on the head. You
> might have to grind a socket down. I cannot remember
> what size they are.
> AN3 or AN4. The other problem is getting you hand
> inside the wing to hold
> the nuts so they do not turn. Find some one young
> with a small hand that
> will flex around in there. 
> 
> Other than that the job is a breeze. 
> Regards,
> 
> Brian Garrett
>
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