Ben I don't think you could have that much play from the aileron brgs.
Could
be but I would suspect it is the heim joints. If this is true they can be
replaced without removing anything except the wing root fairings. It isn't
easy but can be done. You have to use a lot of helpers like magnets on
flex
cables and what I call magic fingers. These are the flex cables with
moveable jaws for holding the nuts and bolts. They are available at most
auto parts houses. Only a buck or two each. I just replaced the ailerons
brgs. on my 415-c. They were half frozen but had no side play. I had the
wings off so can't say if they could be done without removing the wing.
The
bell crank assy. with the brgs. in it is 2 7/8" deep. This may tell you if
you have enough room.  The plane we changed all the heim joints on was an
Alon, but I think everything is the same as my 415C.   Jim Ercoupe N99456
under reconstruction.
----- Original Message -----
From: BCS <[EMAIL PROTECTED]>
To: <[EMAIL PROTECTED]>
Sent: Tuesday, May 18, 1999 5:54 AM
Subject: Aileron free play


>   Hello out there,
>
>
>    All this discussion on control surface free play has gotten me to
check
> our coupe for free play.We have  about 5/16 movement at the trailing
edge
of
> the ailerons.The main culpret seems to be the aileron bell crank
> bearings.Since we have an annual coming up next month we plan on
replacing
> them at that time. Has anyone been able to pull that job off without
> removing the wings? I have thought that perhaps I could remove the rear
spar
> bolts, and the upper main spar bolt, let the wing pivot down and get the
> bell crank out.
>   If any one has done the job and could enlighten me I would appreciate
it!I
> need to have this annual done quickly. I don't want to be grounded in
July
> with national and Oshkosh coming up.
>    Thanks, Ben Suddard 93994
>

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