yeah that's a tricky one especially if you have little or no pad sticking out underneath
which is often the case. and very soon you will start loosing pads too.

what cable are you using? i normally use single core thin wire wrap wire to patch these kind of things. i did patch one 0.5 mm pitch tqfp recently but that was tricky enough and
that was just 2 wires - qfn with same pitch is of course much worse.


anyway here is my 2 cents of hints and experience in the field of fine pitch patching:

one trick is to use hot glue to hold the cables in place before or after soldering - with a rigid wire like the wire wrap wire the hot glue could hold the wire at some distance just to keep the direction towards the pad and then you could just fix it to the pad with solder. normally with a small pad to solder to, just the weight of the wire would break off the solder unless you fix it somehow.

if you have a flex pcb cable with 0.5mm pitch(like these ones 
http://www.farnell.com/datasheets/5359.pdf
which you might be able to find in some consumer electronics device if you're lucky) it could work to solder a bunch of pins next to each other with the flex cable aligned but still it's very tricky to solder. but
even just getting a few more mm to work with could make the difference.

if you're desperate and have hot air soldering available you could even tomb-stone the qfn on one edge - there will be many wires to solder but you would at least have full access to pads on both pcb and chip. in all cases being able to lift the chip with hot air would make all options simpler in my experience. then you could even put wires between chip and pad if
you can lift it.

another option would be to manufacture a small pcb that goes between pcb and qfn and rearranges the footprint - also needs lifting the chip of course. i guess the board would cost about a 100 euros to manufacture with solder mask, without solder mask a developer board with next day delivery would be ca 60 euro here - could probably
even get a couple of them for that price.

also digmata, the company in stockholm that mounts many of my pcb's specialize in patching stuff like this - they even patch things under bga's putting wires between the balls and such - no clue what they cost though for this kind of work - but judging from the stuff they showed me i guess it would be a simple job for them. if you want to i can
ask them for a price?

i guess it's all comes down to how eager you are to test it before the next run.

/b



On 30 jun 2010, at 21.09, Sébastien Bourdeauducq wrote:

On Wednesday 30 June 2010 05:44:10 Adam Wang wrote:
Directly solder wires from P[15:8] to P[7:0] on pins should be ok.

Well that's harder than I thought and I've been quite unsuccessful at it :( Soldering wires to QFPs is not like soldering QFPs on PCB pads... short circuits you struggle to remove, solder joints that don't stick, solder that
melts releasing the wire when you heat the pin close to it, etc.
Do you think you could do the rework on your second board and then ship it to
me?

Meanwhile I will continue working on the other parts of the board - DMX, MIDI,
IR and USB.

Sébastien
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