Dennis,
I still have it here.
I think I will do that...it may help the group.

This was tough as the Q7 was working just barely conducting so we were looking at all the cicuitry around it. Garey as always was right on as to the voltages I should have,,BUT I just could noyt find out why they were off...way off.
Q7 itself was the culptrit!

Are you good in QRZ?
I'll send it to you...

Man..that R-4b is a hot rod now...the full LAB alignment does take quite a bit of time, but I think it was worth it..
73,
Lee



-----Original Message-----
From: Dennis Monticelli <[email protected]>
To: kc9cdt <[email protected]>
Cc: k4oah <[email protected]>; drakelist <[email protected]>
Sent: Tue, Apr 5, 2011 10:55 pm
Subject: Re: [Drakelist] Fwd: My R-4B audio? FIXED!


Congrats, Lee.
 
If you're curious about the failure mode of the bad transistor you can mail it to me and I will put it on a Tek 576 curve tracer and tell the group what's wrong with it.  Probably it already sleeps with the coffee grinds :-)
 
Dennis AE6C


On Tue, Apr 5, 2011 at 4:44 PM, <[email protected]> wrote:

BINGO!
Just as Dr. Barrell said........

Q7
Collector=  8 v
Base = .6
Emitter = .02

And Audio is the wanderful Drake audio of all time!

I guess Q7 was not blown, but had a high resistance emitter to base or something like that.

Usually on transistors my experience is it either works or it doesn't. I guess it ain't so. I learned a lot shooting this bug ....and I couild not have done it without you Garey!

So many thanks indeed.......
Thanks for hanging in there with me.

Actuallythis was fun.

Wait until my friend hears his R-4B now!
He will understand just why we love em!

I'm buying you 2 cups of coffee at Dayton (Or something better if you want)
73,
Lee




-----Original Message-----
From: Garey Barrell <[email protected]>
To: kc9cdt <[email protected]>
Sent: Tue, Apr 5, 2011 6:29 pm
Subject: Re: [Drakelist] Fwd: My R-4B audio?


Either should work fine.  Just watch the lead pattern!

73, Garey - K4OAH
Glen Allen, VA

[email protected] wrote:

Garey,
I have the board out. I discovered I really did not swap the
Q7...tired and late at night Hi HiI also noticed that the cap we
discussed that is in the feedback is damaged some.
I have another...so I am replacing the Q7 with a 2N3393 I have and
that questionable cap now.
Also...I have a radio shack MPS2222A I could use instead?? any
preference?
Lee


Lee Simmonds
Summit DCS LLC

260-799-4077 Office
260-403-6936 Cell


-----Original Message-----
From: Garey Barrell <[email protected]>
To: kc9cdt <[email protected]>
Sent: Tue, Apr 5, 2011 5:48 pm
Subject: Re: [Drakelist] Fwd: My R-4B audio?


Lee -

Do you have any input (tone) when you are measuring those levels?  AF
GAIN must be a zero to check DC.

That collector voltage is still high.  I was just playing with my
breadboard version, and I have 18.5V DC and 8 V on the Collector.  

14.5

V on the Collector says the transistor is still not drawing 'normal'
current.  Mine has 0.019V on the Emitter, and about 0.6 on the Base.  

I

believe you have tried another Q7, perhaps just very low Beta?   Have
you disconnected the input and output capacitors?  Less than 1M of
'pull-up' resistor is way too low, unless there is leakage current to
ground, or the transistor Beta is extremely low.

73, Garey - K4OAH
Glen Allen, VA


[email protected] wrote:

Garey,
OK, I have not found the root cause yet..but, I paralleled a 1 meg
resistor to the 2.2 meg bias and:

Q7
Collector is 14.5 v
Base is .578
Emmitter is .013
And the audio sound pretty loud and clear...so I know the Q7 is

working.


Something is presenting some additional resistance in the cicuit. Got
to find it next
73,
Lee


Lee Simmonds
Summit DCS LLC

260-799-4077 Office
260-403-6936 Cell


-----Original Message-----
From: Garey Barrell <[email protected]>
To: kc9cdt <[email protected]>
Sent: Tue, Apr 5, 2011 10:44 am
Subject: Re: [Drakelist] Fwd: My R-4B audio?


Lee -

OK.

No, the voltage MUST be a little less than half of whatever voltage
appears across C173 / top of R148.  There has to be 'room' for the
Collector to go positive or negative depending upon the current
through Q7.

The transistor is turned on via current through R131.  As Q7 turns

on,

the current drawn through R148 drops the voltage at the top of R131,
causing the stage to reach 'equilibrium' at 'about' 1/2 of B+, (18V).
The Emitter resistor, R141B, is to compensate for Base-Emitter

voltage

variations with temperature, e.g., if V B-E drops, the voltage across
R141B drops, again reaching equilibrium.

When AC is applied via C167, the +/- swings alternately increase and
decrease the current through R148 and R141B, causing the voltage to
swing 100 times more (assuming Beta of 100) on the Collector.  The
current also goes through R141B, and this drop is subtracted

(negative

feedback) from that across R148.  C169 is frequency compensation to
limit high frequency (supersonic) gain.  This capacitor is left OUT

of

some of the R-4Bs that I have worked on.  I think it was included,

'just

in case'.

So the problem is a very simple one at this level, and strictly a DC
question.  If you take a transistor, 82, 47k and 2.2M resistors, and
connect them per the schematic, across an 18V supply, the Collector
voltage will be about 8V, the Base about 0.6V and the Emitter about
0.02V.  Sources of error are leaky input or output capacitors,

incorrect

resistor values, faulty or blown transistor, poor ground

connections,

or

interconnection faults.  You have the components, put them together

'in

the air' and you'll get these voltages!  :-)

Obviously, in  your case, there is little if any current through Q7,
therefore no drop across R148 or R141B.  This is the simplest of
circuits, almost a 'it takes two wires to ring a doorbell' case.  

This

can only be caused by a few things.

a) the voltage is not getting to the Collector of the transistor.

It's

on the 'bottom' of R148, so this leaves any PC trace, solder

connections

at the Q7 end, a broken lead inside the transistor.  OR,

b) the voltage IS getting to the Collector, BUT the Emitter is not
getting through R141B to ground.  Same sources of trouble as above.

OR,


c) those connections are all good, and there is no (or insufficient)
voltage to overcome the V B-E (~0.6V) getting to the Base.  Same

sources

of trouble as above, we only need a few uAmps through R131, so

anything

other than a perfect connection, or leakage from the Base to ground,
(leaky C167, incomplete etch between traces, dirty PC board, contact
'cleaner' crap, etc,)  can drag down this voltage.

R130 is decoupling, with C188A, for the BFO.  It drops the voltage to
about 11 VDC from the 18V across C173.

73, Garey - K4OAH
Glen Allen, VA

[email protected] wrote:

Garey,
OK, I find no issues with land patterns.
I have continuity from each lead of the Q7 itself to appropriate

spot.


OK, NOW...
I parralled a 2.0 meg resistor to the Q7 bias 2.2meg. =now  approx 1

meg

The audio is higher.
Q7 voltages:
Collector = 17 v
Base = .53 v
Emitter = 4 mv

All resistor values seem to be correct....SO

Are we sure the voltage at R148 are correct?
If they were higher, then the bias would be higher??
Getting tired, but just a thought????
Going to bed.
Thanks,
Lee



Lee Simmonds
Summit DCS LLC

260-799-4077 Office
260-403-6936 Cell


-----Original Message-----
From: Garey Barrell <[email protected]>
To: kc9cdt <[email protected]>
Sent: Mon, Apr 4, 2011 11:29 pm
Subject: Re: [Drakelist] Fwd: My R-4B audio?


Lee -

AC measurements aren't going to mean much until you get the DC

biasing

correct.  The key is still 7.5 - 8 VDC on the Collector, 0.02 V on

the

Emitter, and about 0.55-0.6 V on the Base with no signal.  The 18 V
across C173 is correct so there has to be a problem from the bottom

of

R148 down.  Perhaps a cracked PC board trace.?

It's plain ol' DC, so gotta be a break somewhere.  You would also


get


similar results if the Emitter was open, cracked R141B, cracked

solder

on same, broken trace?

73, Garey - K4OAH
Glen Allen, VA

[email protected] wrote:

Never mind...there isa little less than  1 volt P-P on pin 2 of
V7......I had a bad connection.

so, just 1 volt P-P at AF gain at 2:00 is not enough, correct
I think you said we were looking for 2-3 volts P-P

I am not doing the checks you said in earlier e-mail
Lee


Lee Simmonds
Summit DCS LLC

260-799-4077 Office
260-403-6936 Cell


-----Original Message-----
From: Garey Barrell <[email protected]>
To: kc9cdt <[email protected]>
Sent: Mon, Apr 4, 2011 2:20 pm
Subject: Re: [Drakelist] Fwd: My R-4B audio?


OK, you're 'well equipped'.!   I never know when I start these
'projects' just what I'm working with......  :-)

I went back to my breadboard because it should have handled more

output

V before clipping.  Musta been in too much of a hurry this morning!
:-)  I use one of the white plastic breadboards with the rows of
connected holes, perhaps a lead wasn't pushed in good enough.

Now getting about 7.5 V Collector, 0.6 V Base and 0.02 V Emitter,

and

a

good 10V p-p before distortion begins.  It doesn't clip until 20V

p-p,

and now clips on the bottom as I would expect.  Max Peak Grid 1

voltage

on the 6EH5 is 3 V, so plenty of headroom.  Gain is 47k / 82, so

about

575, meaning about 7 mV input will produce 3 V output.

73, Garey - K4OAH
Glen Allen, VA



[email protected] wrote:

Garey,
My HP 410c needs calibration so I have been using my DVM.
The specs say it has a 10M ohms input impedance in parralel with 2

pf.

+ - 1%.... not bad for a Radio shack instrument (Not one of their
cheapys)

I have a HP scope and a HP 8640b sig. gen.

Off to do a busines errand then I will get on this.
Thanks,
Lee


Lee Simmonds
Summit DCS LLC

260-799-4077 Office
260-403-6936 Cell


-----Original Message-----
From: Garey Barrell <[email protected]>
To: kc9cdt <[email protected]>
Sent: Mon, Apr 4, 2011 9:07 am
Subject: Re: [Drakelist] Fwd: My R-4B audio?


Lee -

This is beginning to annoy me......   :-)

This is about the simplest audio amplifier circuit around, and has

been

working for 50 years.  Just to cover the bases, have you measured

R141B

for 82 ohms??  Have you checked the Collector voltage with C167
disconnected entirely??

The circuit is ...

The current chosen for about 0.25 mA, and with a 47k load resistor

this

results in a maximum voltage swing of ~12V p-p while staying in



the



linear part of the transistor curves.

This idle current would result in a voltage across 82 ohms of ~ 20


mV


(0.02V).  A Beta of ~100 says that we need 1/100th of 0.25 mA or

.0025

mA through R141B or ~5.5 V through R131.  The voltage at the Base

MUST

be >~0.6 V to turn the the transistor 'on' and into the linear

range.

I

think that perhaps the 'noise' input to the amp is contributing to

the

Base voltage.  Also, this is a very high impedance point so



loading


of

the meter could also affect the reading.  What is the input

impedance

of

your meter?

I've got rehab this morning, but when I get back this afternoon



I'm



going to breadboard this circuit and see if I can figure out what


is


happening.  It's an 'age-old' circuit, and has been working in


5,000


R-4Bs, so we must be missing something.

Do you have a scope?  I suspect if you look at the Collector of Q7

with

the Calibrator tuned in for a ~1000 Hz tone, you'd see a sine wave

with

about the bottom third just clipped off.

73, Garey - K4OAH
Glen Allen, VA

Drake 2-B, 2-C/2-NT, 4-A, 4-B, C-Line
and TR-4/C Service Supplement CDs
<www.k4oah.com>


[email protected] wrote:

Garey,

I put in the new transistor...no help, audio is exactly the same.
Base is still at .48v
Thanks,
Lee


Lee Simmonds
Summit DCS LLC

260-799-4077 Office
260-403-6936 Cell


-----Original Message-----
From: Garey Barrell <[email protected]>
To: kc9cdt <[email protected]>
Sent: Sun, Apr 3, 2011 10:54 pm
Subject: Re: [Drakelist] Fwd: My R-4B audio?


The 2N3393 is ok.  It's Beta is 90 - 180 so should work.  It has


the


same base as the 3394, E-C-B

73, Garey - K4OAH
Glen Allen, VA





[email protected] wrote:

Regarding question #1 from before I mrant R145

All I have is a 2N3393 and some other PNP ones


Lee Simmonds
Summit DCS LLC

260-799-4077 Office
260-403-6936 Cell


-----Original Message-----
From: Garey Barrell <[email protected]>
To: kc9cdt <[email protected]>
Sent: Sun, Apr 3, 2011 10:42 pm
Subject: Re: [Drakelist] Fwd: My R-4B audio?



[email protected] wrote:

Garey,
More updates.

1)  The Q7 is OK, if I pull one lead of 145 I get very, very




weak




audio...esentially going around Q7

What is '145'??


2) Are you sure 18.5 v is not normal on Q7's collector? From




the




voltage droppers starting at R136 = 135v, R137 = 19.8 v, R145 =


18.5

v


See previous message.  0.5 V on Base of Q7 is not enough to turn



on


the

transistor, hence no current, no drop across R148.


3) I think the gain is just low on Q7

Possible, see previous message.


4) The base of Q7 is at .48v

Not enough.  Has to be closer to 0.6 - 0.7V.


5) What is c169 for..I have not done anything with it

C169 is negative feedback to flatten the audio response.  Most

receivers

don't have it at all.  Pull at least one lead, possibly leaky,



but


not

likely.  If it was leaky, would turn Q7 on even harder.



6) There is only 9 volts different between the plate of V7 and



the



screen!!! Is that enough?

That's ok.


7) What do C173 and C90A do? I have bridged the c173 like you



said



but

not unhooked it & patched in a new one

They are both additional decoupling/filtering to clean up any



power



supply ripple.  If you have 18 V across C173, it's they're both



ok.






My R-4C audio is great at 9:00...the R-4B is not even as good




at




12:00

and is a little distorted I think.


Yes, the audio signal itself is actually turning Q7 on on the

positive

peaks if you turn it up loud enough.  The Collector has to be



about


half

or a little less than the voltage at the top of R148 for Class A
operation.  The DC bias sets the Collector voltage 'in the



middle'


to


allow maximum positive and negative swings of the audio




waveform.




That's Class A.


This is a tough one!

Yes, we must be missing something, but I sure can't see it from
here!!  :-)



73,
Lee


Lee Simmonds
Summit DCS LLC

260-799-4077 Office
260-403-6936 Cell


-----Original Message-----
From: Garey Barrell <[email protected]>
To: kc9cdt <[email protected]>
Sent: Sun, Apr 3, 2011 12:17 am
Subject: Re: [Drakelist] Fwd: My R-4B audio?


Lee -

The leads on the 2N3394 are Emitter - Collector - Base.   Most




of



this

type are E-B-C.  No way to tell if the transistor is blown with


these


voltages.  If the Base voltage goes above ~ 0.7V more positive



than


the

Emitter, THEN the transistor is blown.

Yes, cans are always common negative to can.  Custom is the

'straight'

bar of the symbol is '+', and the 'curved' bar is '-'.  Also




you



will


almost NEVER see a capacitor larger than 5 uF that is NOT an
electrolytic.

73, Garey - K4OAH
Glen Allen, VA

Drake 2-B, 2-C/2-NT, 4-A, 4-B, C-Line
and TR-4/C Service Supplement CDs
<www.k4oah.com>


[email protected] wrote:

Garey, as I thought...why don't they mark it as an





Electrolytic


on



the

schematic?
I guess it is assumed if it's a can...it's Electrolytic?

OK...This is strange.....That Q7 is a standard TO-92 case




right?




Well the base has 18v on it...looks like someone may have oput




it


in


wrong??

The center connection on Q7 is the one with 18v on it and it



looks



like it is installed wrong?? Hard to believe...I checked this


several


times.

If it is true..do you think Q7 is blown?
Thanks
Lee


Lee Simmonds
Summit DCS LLC

260-799-4077 Office
260-403-6936 Cell


-----Original Message-----
From: Garey Barrell <[email protected]>
To: drakelist <[email protected]>
Sent: Sat, Apr 2, 2011 11:36 pm
Subject: Re: [Drakelist] Fwd: My R-4B audio?


Lee -

Yes, C90A IS an electrolytic, it is part of the Twist-Lok can



cap.


It

is the terminal with NO mark on it (square, half-round,




triangle


on


the

other three).  The terminals are all ' + ', the can is common




'

-


'.



73, Garey - K4OAH
Glen Allen, VA

Drake 2-B, 2-C/2-NT, 4-A, 4-B, C-Line
and TR-4/C Service Supplement CDs
<www.k4oah.com>



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