This was it! The screw heads protrude a tiny bit from the back side of the 
housing. The protrusion is a VERY small amount--probably less than a 
millimeter, but that's enough to make contact with the case when tightened 
securely.

I had already left for my camping trip when I received your response, and I 
didn't have adhesive tape handy, but instead I took a very thin piece of 
cardboard and placed it between the KXPD2 and the KX2 housing, and that 
resolved the problem for now.

I will contact support tomorrow about a more permanent fix. In the meantime, 
placing the thin insulating layer between the KXPD2 and the KX2 is a 
satisfactory work-around.  

Thank you very much!

73,
Mike Jarvis - N5MAJ

> On Jun 17, 2018, at 8:42 AM, Wayne Burdick <[email protected]> wrote:
> 
> Mike,
> 
> It sounds like your KXPD2 may have a 3D printed housing that was prepared 
> incorrectly (sanded too much on the  back side). This could leave the screw 
> heads slightly exposed. You can contact support to obtain a replacement.
> 
> As a temporary workaround, place a bit of adhesive label material on the 
> back, over the screws.
> 
> 73,
> Wayne
> N6KR
> 
> 
> 
> 
> ----
> http://www.elecraft.com
> 
>> On Jun 16, 2018, at 11:37 PM, Michael Jarvis <[email protected]> wrote:
>> 
>> Hello, 
>> 
>> I'm a fairly new owner of a KX2 with a KXPD2 paddle, and I just noticed this 
>> evening that something is causing the paddle to get "stuck" sending dots. I 
>> have backed off the contacts and verified that the little wires aren't 
>> shorted, and I seem to have narrowed down the problem to how snugly it is 
>> attached to the KX2. 
>> 
>> If I tighten then thumb screws finger-snug, it starts sending dits as if 
>> it's shorted. Backing off the thumb screws a bit seems to help with the 
>> issue. Obviously there's a short somewhere, but I'm not sure where to check. 
>> I'm not sure why the tightness of the thumb screws on the KXPD2 would cause 
>> a short. 
>> 
>> Does anyone have any suggestions on what to try next? I'm leaving for a 
>> camping trip tomorrow, and I'm taking the KX2 with me. I had hoped to use 
>> the KXPD2 paddle, but it looks like I may be packing one of my other paddles 
>> for this trip just in case. 
>> 
>> Any suggestions will be appreciated! Thanks!
>> 
>> 73, Mike Jarvis - N5MAJ
>> 
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