Well for example, I have just finished specifying what compliance re-testing
I am going to need to do on 4 different products whose power conversion
stages use IRF630's, IRF740's, IRF840's, and RFP50N06's, but the list goes
on and on.  If you are using power FET's in power electronics, chances are
they have changed or will soon.  The main manufacturers that come to mind
are IR, Fairchild/Harris, Philips, and STM-Thomson.  Not all have forced
changes to the shrunk-die version - some have agreed to keep the old style
available - and all have at least added a suffix to their markings on the
devices so you can tell if it's the new revision die or old.  In one case,
however, we received modified parts with no markings differentiating them
from the old rev parts, for almost a year with no communication from the mfr
telling us about the change.  We found out through other channels and then
contacted them.  They seem to be behaving as if fundamental changes to the
performance and specifications of the part are none of our business.

I am re-doing radiated and conducted emissions, some thermal testing, and a
bunch of functional testing and looking at waveforms on 4 different products
affected by this change.  Those are only the products I am responsible for -
as a company we're doing functional testing and possibly compliance
re-testing on many more products.

This is not a simple component substitution exercise, if your products are
or use power electronics!  I would advise everyone potentially affected to
have your procurement department look into this.

Regards, 
Jim Eichner, P.Eng. 
Manager, Engineering Services 
Xantrex Technology Inc. 
Mobile Power
web: www.xantrex.com <http://www.xantrex.com> 
Any opinions expressed are those of my invisible friend, who really
exists. Honest.



-----Original Message-----
From: Michael Mertinooke [mailto:[email protected]]
Sent: Wednesday, October 24, 2001 6:45 AM
To: 'Jim Eichner'
Subject: RE: Shrunk-die power MOSFET's and compliance


Jim;

I suspect that a lot of us just don't have time to investigate the latest
subtleties involved in producing a new chip design sold under an
old component part number. We order by manufacturer part number
and when the order comes in we count the pieces and throw it in
the stockroom. 

If there are reliability problems, most companies take a month or
so for the news to get back from Field Service. Then the issue goes
to Manufacturing because we know the design worked perfectly for
X years, so Manufacturing must have built 'em wrong, or the PC
house had a bad batch of boards or somebody screwed up the
wave solder machine again or the stockroom was sweeping parts
off the floor and dumping them back in the bins ... or a hundred
other cockups that happen every day. By the time somebody 
finally figures out that the FETs are not performing as they should,
it could be a year after the parts first hit the receiving dock.

Instead of a general reference, perhaps you can provide a few 
part numbers? If I see such a list and my FETs are on it, then 
I sure as hell am going to look into it immediately! 

Thanks.
Mike Mertinooke

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