Hi Robert -
I would refer you to UL's HAZLOC web page to learn more about standards
requirements, and to NFPA No.: HLH-97, Electrical Installations in Hazardous
Locations, to learn more about how hazardous areas are classified.

>What is the difference between a product that is certified to Class I
>Division 1 versus Class I Division 2?
I assume the product is listed to a UL standard, most likely UL1604. I make
that assumption because the rating term "Division" is only used in the US.
To understand the difference, you have to understand how hazardous areas are
classified. In a nutshell, the Division refers to the frequency of the
hazard - in Division 1 locations, the hazard is assumed to be present
continuously under normal conditions. In Div. 2 locations, the hazard exists
infrequently, under equipment failure or maintenance conditions. The
Division 1 equipment takes more steps to eliminate the risk of a spark under
failure.

>>If I had a product that was certified to Division 2, what would be needed
to
>>make it pass Division 1 requirements?

Evaluation to UL913 5th Edition (6th Edition pending). There is generally a
HUGE difference in equipment designed for Div. 1 and Div. 2. It all comes
down to the "protection method" employed. UL913 describes requirements for
an intrinsically safe (2-fault) design. UL1604 describes requirments for
non-incendive, non-sparking, or hermetically sealed devices. In theory, a
2-fault intrinsically safe design has no need for an enclosure; the
electrical design has robust protective components that prevent ignition
from a spark or arc or surface temp, even with the application of 2
(countable) faults.
 

Classifying Hazards - a layman's guide:

Hazards are first separated by Class, defining the type of hazard present. 

Class I - A location in which flammable gases or vapors  are or may be
present in the air in quantities sufficient to produce explosive or
ignitable mixtures. This Class also includes flammable liquids; vapors are
generally present near liquids, and atomized liquids can ignite with flame
speeds that are for all intents an explosion.

Class II - A location that is hazardous because of the presence of
combustible dust.

Class III - A location that is hazardous because of the presence of
combustible fiber or flyings.

The classes are further divided by conditions within the classes; in
simplest terms, "normal" and "abnormal". This division is called the
Division or Zone, depending on the system used (in the US, it is Division -
under EX Directive, it is Zone).  In both cases, the lower the number, the
more likely the presence of the hazardous material is. 

Classes of hazards are also defined by groups of materials present. While
there are literally hundreds of hazardous gases and materials, they can be
grouped according to their explosive potential; similar flash points,
minimum ignition temperatures, etc. Class III locations have no material
groupings.

Finally, equipment for use in hazardous areas must be marked with a
temperature code, referring to the maximum surface temperature of the
equipment under fault conditions.
In short:

Class           = Type of hazard present
Division or Zone        = Condition of hazard present
Group           = physical properties of hazard present
Temp Code               = ignition temp  of hazard present


Doug Massey
LXE, Inc.


-----Original Message-----
From: Loop, Robert [mailto:[email protected]]
Sent: Thursday, March 15, 2001 11:13 AM
To: [email protected]
Subject: Class I Division 1 versus Class I Division 2



Hello Group,

I need some education on Classified/Hazardous locations.

What is the difference between a product that is certified to Class I
Division 1 versus Class I Division 2?

If I had a product that was certified to Division 2, what would be needed to
make it pass Division 1 requirements?

I apologize for my ignorance, there are simply too many standards out there
and this is out of my league.

Sincerely,
Robert Loop
Engineering Supervisor
Wyle Laboratories 
Product Safety
ph - (256) 837-4411 x313
fax- (256) 721-0144
e-mail: [email protected]


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