Chris,
You may want to look at some of the "polymer aluminum electrolytic"
capacitors from:
*  Cornell Dubilier.
*  Elna.
*  Jaro Components.
*  Kemet.
*  Matsushita.
*  NIC Components Corporation.
*  Nichicon.
*  Panasonic.
*  Samchung.
*  SDK.
*  etc.

I've used them on the last two controller cards that I designed for my
previous employer, for the DC-DC converters and general bypassing, with
very good results:
*  Equivalent series resistance (ESR) down to 0.015 ohms.
*  No worry about the capacitors catching fire in low-impedance 
   circuits.
*  Priced about 1/3 of equivalent tantalums.
*  Readily available in quantity- no worry about being on allocation.

They do tend to be a little taller than equivalent tantalums, if you are
height-limited.  But you don't have to derate them nearly as much as
tantalums to be safe.  I used the 105C-rated capacitors to ensure a
longer lifetime than the more commonly available 85C capacitors.  The
pin-through-hole (PTH) radial versions had about 2/3 the ESR of the
surface mount technology (SMT) versions when I did my last design.  So
we laid out my cards to use either style, with the SMT bulk capacitors
turned 90 degrees from the PTH bulk capacitors, and their footprints
overlaying one another for compactness.  

If you want to stick with tantalums, we have a bibliography for "Power
Distribution on Printed Circuit Boards" at
   http://www.dbicorporation.com/pwr-bib.htm

I just added Ken Javor's report to the bibliography, [215a], so out of
the 380+ references, the following ones apply directly to the proper use
of tantalum capacitors:

[91] "Precautions and guidelines for users (Tantalum)," Nippon
Chemi-con. (download from
http://www.chemi-con.co.jp/english/support/tantal_note_e.html) 

[92] "Precautions in Using Tantalum Capacitors." (download from
http://www.bostonaic.com/tantalum/precautions4.html) 

[107] "Tantalum Capacitors With Solid Electrolyte (Chip Type)," Mectron.
(download from
http://www.mectron.co.kr/components/tan-2.html) 

[145] Cain, Jeffrey, "Comparison of Multilayer Ceramic and Tantalum
Capacitors." (download from
http://www.avxcorp.com/docs/techinfo/mlc-tant.pdf) 

[180] Franklin, R. W., "Equivalent Series Resistance of Tantalum
Capacitors." (download from
http://www.avxcorp.com/docs/techinfo/eqtantcp.pdf) 

[181] Franklin, R. W., "Ripple Rating of Tantalum Chip Capacitors."
(download from
http://www.avxcorp.com/docs/techinfo/rpleinfo.pdf) 

[190] Gill, John, "Surge in Solid Tantalum Capacitors." (download from
http://www.avxcorp.com/docs/techinfo/solid_ti.pdf) 

[215a] Javor, K., "Investigation Into the Effects of Microsecond Power
Line Transients on Line-Connected Capacitors," NASA/CR-2000-209906, NASA
Marshall Space Flight Center, AL 35812, February 2000.  (download from
http://mtrs.msfc.nasa.gov/mtrs/2000/cr209906.pdf)

[271] Loh, Eugene, "Physical Interpretation of the Tantalum Chip
Capacitor Life-Test Results," IEEE Transactions on
Components, Hybrids, and Manufacturing Technology, vol. CHMT-3 no. 4,
pp. 647-654, Dec. 1980. 

[280] Mattingly, David, "Increasing Reliability of SMD Tantalum
Capacitors in Low Impedance Applications." (download from
http://www.avxcorp.com/docs/techinfo/rel_ti.pdf) 

[283] Mogilevsky, Boris and Shirn, George A., "Surge Current Failure in
Solid Electrolyte Tantalum Capacitors," IEEE
Transactions on Components, Hybrids, and Manufacturing Technology, vol.
CHMT-9 no. 4, pp. 475-479, Dec. 1986. 

I wrote design guidelines for, and gave a couple of informal seminars on
this subject, at my former employer in 2000.  My boss there has given me
permission to publish the design guidelines on dBi's web site after I
remove the proprietary information (about 10% of the document) and get
his approval.  So far I haven't had time to work on that task, but it is
in my queue.
                                        John Barnes
                                        dBi Corporation
                                        http://www.dbicorporation.com/

-------------------------------------------
This message is from the IEEE EMC Society Product Safety
Technical Committee emc-pstc discussion list.

Visit our web site at:  http://www.ewh.ieee.org/soc/emcs/pstc/

To cancel your subscription, send mail to:
     majord...@ieee.org
with the single line:
     unsubscribe emc-pstc

For help, send mail to the list administrators:
     Ron Pickard:              emc-p...@hypercom.com
     Dave Heald:               davehe...@attbi.com

For policy questions, send mail to:
     Richard Nute:           ri...@ieee.org
     Jim Bacher:             j.bac...@ieee.org

All emc-pstc postings are archived and searchable on the web at:
    http://ieeepstc.mindcruiser.com/
    Click on "browse" and then "emc-pstc mailing list"

Reply via email to