Chris,

The issue isn't voltage rating; low-ESR caps such as these are susceptible
to excessive charging current at turn-on.  At a former employer, we saw
REALLY GOOD, expensive caps used on a computer's 5V bus exploding at
turn-on, even ones rated at 50 volts. Replacing them with cheaper
electrolytics (TEN volts!) took care of that.  You might be able to
alleviate turn-on stress by using a power-on monitor circuit to slow down
the initial charge. But it'd be far cheaper to go to electrolytics.


Cortland


>> One of my colleagues is testing a new design.  He has designed
>> a buck-boost switching converter which has tantalum output capacitors.
>> We have looked at his design and gone through the calculations.
>> His output current is 4 A maximum.  His output voltage is 12 VDC  His
>> caclulated ripple current is 800 mA.  He needed a 120 mV ripple voltage,
>> so he put 8 each of 68 uF, 20 V tantalum capacitors (with 150 mOhm ESR)
>> in parallel on the output.   Each cap is rated for approximately 800mA
of
>> ripple current.
>>
>> He has seen two failures of these capacitors during initial testing and
>> demonstrations.  Meanwhile, many initial units run fine.   From what I
can
>> gather, he hasn't violated any design rules.  He has 20V rated caps on a
12V
>> circuit.  He has a ripple current rating of 8 X 800mA (8 caps in
parallel).
>>
>> It is tempting to just increase the voltage rating to 25V or 35V....but
why?
>> Even if he does, how do you prove that the problem is fixed.  It would
take
>> months of testing the new capacitors to get the history that we have on
the
>> existing design.

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