> Pitor
>
> Are you avoiding Optoisolation (and associated DC:DC) due to cost, space
> both?
> The trade off with other problems may be large as you are seeing in the
> discussion.
> A great site for application notes on web:
> http://www.robustdc.com/?libsect=appnotes
> Check out the app note AN005 - Grounding & RS-422/485 on your common third
> wire topic.
> Note that you will have some issues with the third wire.
> There are few cables available that have the 3rd wire integrated without
> having to use a 3rd wire off a second data pair for this purpose.
> Belden http://bwcecom.belden.com/ does have ONE but then you are limited
on
> voltage rating and applicaiton specs.
> What most industrial RS485 users do is use the shield as the return.
> And so have a driven shield.
> The shield would be AC referenced to ground at each node (.0047 -.0022 uF
Y2
> to ground and 1M bleed off resistor)
> I expect this will raise the hair on the backs of the shield purists here
> but I challange you all to come up with a solution that would allow the
> customer to use a single twisted pair cable with shield that would support
> the needs of RS485 and various code application issues.
>
> Here is a transciever that may help you reduce space and although the IC
> cost is significant - the overall circuit design may be where you want it.
> http://www.rhopoint.co.uk/components/DI/PDFs/485.pdf
> I was tempted to use it but had issue with the failsafe topic (see max
part
> ref below)
> That is a deep subject. if you want some references I will dig them up.
> Another approach
> http://www.linear.com/ezone/rs485trs.html
>
> Distance
> At 115Kbaud - 1KM is a long distance
> You will have to consider the RC loading of the cable (~35pf/M?), loading
of
> the transient protectors and the loading of the transcievers themselves.
> Check out the 1/8 loading transcievers like this one from Maxim
> http://www.maxim-ic.com/quick_view2.cfm/qv_pk/1522/ln/en
> I am using the MAX3082E in a new design - note guranteed failsafe
operation
> when line open or shorted
> Also note 15KV ESD protection with E suffix .
> Another good set of application notes:
> http://www.maxim-ic.com/appnotes.cfm/appnote_number/367
>
> You will want to specify a low capacitance cable for this distance and
limit
> the number of nodes on the link.
> If you use 1/8 loading transcievers and limit system maximum number to 32
> you may be able to go the distance at this baud rate.
> However you have to consider some transient protection.
>
> EMI
> You really want some limiting impedance and transient protection.
> About 4 ohms on each data line and 100 ohm on return to terminal helps a
> lot.
> It will effect your impedance matching but the protection is worth the
> compromise.
> You would need to use resistors that can handle surge/transient events.
> Consider 1-2 W MELF style they hold up well under EMI stress
> http://www.irctt.com/pdf_files/CHP.pdf
> Between the limiting impedance and the transciever you will need some TVS
> protection for CM to DM conversion.
> You must use a low capacitance TVS or your baud rate will not work.
> Check out biderctional 500/600 joule TVS with built in series diode that
> pulls capacitance way down
> http://www.microsemi.com/datasheets/MSC1701.PDF
> http://www.microsemi.com/datasheets/srlc05.pdf
> http://www.microsemi.com/datasheets/sd26a.pdf
> You have to dig around on this site to find the best ones - my links are
> close but I could not find exactly what I wanted.
> Note that you need L:L and L:C protection - there is an SO8 part with
bridge
> and two TVS that gives all protection needed.
> The ESD protection on the transciever will act as your last stage of
> protection but note that it does not have the joule rating for IEC1000-4-4
> or -5 tests by itself.  ESD event happens in nanoseconds = low joule
rating.
>
> You said you need to deal with CM noise up to 100MHz
> You could simply add two ferrite beads on the data lines along with the
> series resistance.
> Check out http://www.steward.com/   and look for beads to give you ~ 50-90
> ohms at 100MHz.
> Opt for current rating that won't saturate quickly (1 Amp).
> They do have paired solutions but I suspect that they do not truely act as
a
> CM choke.
> Using separte ferrites will cause some effect on signal but I think it is
> managable since the ferrite impedance does not kick in till about 1-10
MHz.
> They are lower cost over full blown high frequency CM choke and take up
less
> room.
>
> I do remember some app notes on using centertapped telecom transformers
> (ISDN?) to isolate RS485 1992 vintage
> It was off the site that supplied Arcnet chips www.smsc.com
> Try google search on "RS485 transformer isolated" - I found a few
> http://www.mucosa.franken.de/arccola/msg00638.html
> http://www.arcnet.com/toyo.htm
> I built one of these hybrids using an ISDN transformer from Pulse to
> experiment and it had some merrit - but I never ironed out the wrinkles.
> But even with the transformer you still have issues with EMI.
> 100 MHz will walk right through the 20-30 pF Cww of one of these
> transformers.
> But that could be addressed by the ferrites I spoke of.
> Nice issue is that there is no need for return 3rd line!
>
> Well that is a lot
> I expect some reaction to some of these links and tangents.
> That's what it is all about - we all have our angles
>
> Chris Wells
>
>
> ----- Original Message ----- 
> From: "Piotr" <[email protected]>
> To: "EMC-PSTC" <[email protected]>
> Sent: Friday, February 06, 2004 5:39 AM
> Subject: RS485 and CM choke
>
>
> >
> > Hello,
> >
> > I posted my question at sci.engr.electrical.compliance and was suggested
> to
> > post it here.
> > So here it is.
> >
> > I'm trying to find if it is possible to do RS485 without optoisolation.
> > EN61000-6-2 and EN50130-4 needs interface to work with common mode
> > disturbance in 150kHz to 100MHz range of 10V (80% AM modulation) and 150
> Ohm
> > source impedance. This gives me 18V top signal level. I've read that it
is
> > good practice to add extra 6dB (measurements inaccuracy and element
> > distortions).
> > This way I have 36V.
> > I wont to communicate with 115kb/s (I plan to use IC-s with limited
> > slew-rate), so even high impedance common mode choke should make no
> problem.
> > I assume up to 32 devices and up to 1km line.
> > I see two solutions:
> > Solution 1.
> > CM choke 2x2mH + 2.2nF capacitor at each line to ground. This reduces
36V
> to
> > acceptable values but gives me 1.1nF differential mode.
> > Can this 1n1 be a problem ?
> > I can increase L and decrease C. But the higher L the lower its resonant
> > frequency and I'll have more problems with attenuating higher
frequencies.
> > Solution 2.
> > CM choke 3x5mH with no capacitors. RS485 with third wire connecting
> grounds
> > of communicating devices. I've read somewhere that only 3 wire RS485 is
> the
> > right solution. In this third wire I can place 100 Ohm to avoid ground
> > difference currents. This solution seems to be very good. One coil
senses
> > the CM voltage and subtracts it from signal lines. If it is a good
> solution
> > and RS485 is popular than CM choke manufacturers should have a large
offer
> > with 3 coil chokes of several mH inductance but they don't. CM chokes
with
> 3
> > (and more) wires are widely offered but for higher frequencies. From
that
> I
> > think that I am doing somewhere a mistake. But where ?
> >
> > Connected with that subject is the question: Can I connect my circuit
> ground
> > with Earth ground via 100 Ohm, and than directly connect circuit grounds
> of
> > communicating devices with this third wire. May be the choke will be not
> > needed at all (probably if I reduce my needs from 36V to 18V).
> > My devices are powered from external 12V power supply selected by
> installer
> > (not me).
> > I don't know where the problems can arise from in this situation ?
> >
> > Thanks in advance for any comments.
> >
> > Piotr Galka  [email protected]
> >
> >
> >
> >
> > -------------------------------------------
> > This message is from the IEEE EMC Society Product Safety
> > Technical Committee emc-pstc discussion list.
> >
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