Since this shutdown method might be considered normal operation, have 
you considered the consequences
of rating your wiring, switches, thermal contactor etc. for the short 
circuit current capacity? A non-autoreset
thermal switch (thermal fuse) would be a much better solution.
Bob Johnson
ITE Safety

Kunde, Brian wrote:
> Instead of shorting the AC Mains, have you considered using a breaker
> with a trip coil? We used one in a product where as a safety measure, if
> something bad happened, we wanted to cut power to the entire machine.
> All we had to do is short out a set of contacts which powered up the
> trip coil to trip the mains breaker and all power was shut down. 
>
> Going a different way, in my shop class in High School there were these
> boxes with big red buttons hanging from cords from the ceiling all over
> the shop. If you pushed any one of the red buttons, the power to the
> entire shop would go off shutting down all the machines. Someone said
> that when you pushed the red buttons, that it shorted out the AC and
> popped the breaker for the entire room. Is that really how that was
> done?
>
> Yet another story from my past.  I know an electrician who if he is
> going to work on a receptacle, he just takes a piece of wire and shoves
> it in the receptacle to deliberately pop the circuit breaker. He says it
> is faster than switching the breakers off and on one at a time till you
> find the right one. That can't be good for the breaker, right?
>
> The other Brian.
>
> -----Original Message-----
> From: [email protected] [mailto:[email protected]] On Behalf Of Don Gies
> Sent: Thursday, October 05, 2006 3:17 PM
> To: [email protected]; [email protected]
> Subject: RE: shorting the mains prohibited - Help
>
> Gregory,
>
> You should recommend thermal overtemp cutouts in each power lead (if AC
> mains) that open upon overtemp rather than closing upon overtemp, with
> reference to IEC 60950-1, Clause 4.3.7 (Heating elements in earthed
> equipment).
>
> Shorting the mains is probably going to annoy someone, if not your
> safety certification engineer. 
>
> We once did have a small dc secondary heater circuit with an overtemp
> device that closed upon overtemp.  Doing so shorted out the dc supply,
> thereby opening a 7 A fuse in front of the overtemp device.  I don't
> remember exactly the reason for this (maybe we couldn't find a
> Recognized dc thermostat that opened), but the design was OK'ed by our
> NRTL engineer.
>
> Regards,
>
> Don Gies, N.C.E
> Senior Product Compliance Engineer
> Lucent Technologies
> Holmdel, NJ 07733 USA
>
> -----Original Message-----
> From: Gregory H. McClure [mailto:[email protected]]
> Sent: Thursday, October 05, 2006 12:25 PM
> To: [email protected]
> Subject: shorting the mains prohibited - Help
>
> Gentlemen,
>
> I need your collective memory.
>
> I have an engineer that wishes to design a protection mechanism to apply
> a short circuit across the mains in order to open a protection device
> upstream to stop an over-heating fault. The protection device would be
> in the product, we are not talking about depending on the protection in
> the service panel. I will not let them go there.
>
> I remember somewhere in the past that one of the standards, or perhaps a
> country deviation, specifically forbid shorting the mains as a means of
> protection but I cannot find it. I think it is from the era when we were
> using IEC 380 or 435 and UL 478 but I am not sure.
>
> Can someone out there point me to the standard and clause? or perhaps
> the deviation or an OSM decision?
>
> I am looking for all of the arguments against this practice I can pull
> together because I do not feel it is sound. It is one thing to crowbar
> the output of a power supply to protect an expensive logic board from a
> power supply over-voltage failure. It is quite another to short the
> mains input.
>
> Many thanks,
>
> Gregory H. McClure
> Lexmark Product Safety
> 859 232 3240 office
> 859 232 6882 fax
>
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