Let me add a bit to Doug Nix's comments.

For the United States, the applicable standard is UL 1998.
http://ulstandardsinfonet.ul.com/scopes/scopes.asp?fn=1998.html
I strongly recommend implementing interlocks in hardware.  The UL group
that handles software and firmware testing is backlogged and works slowly.
There will also be limits on what you can do to update electronics and
firmware.  The amount of testing required is very extensive because there
are may types of single faults that could occur that may result in a
hazards.

Search for "Therac 25" at Google or some other search engine and you will
see one of the worst-case results of a reliance on silicon for interlocks.

Ted Eckert
American Power Conversion/MGE
http://www.apc.com/

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             "Kunde, Brian"                                                
             <brian_kunde@leco                                             
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                                                                   Subject 
             07/20/2007 08:29          Interlock Circuits Firmware/Silicon 
             AM                        Controlled                          
                                                                           
                                                                           
                                                                           
                                                                           
                                                                           
                                                                           




I have limited experience working with industrial machines with moving
parts so I would appreciate any help you can provide.

To protect an operator from moving parts, my understanding is that I
have to use an approved interlock device (in this case a switch) and it
has to directly control the device that makes the motion (pneumatic
solenoid).

But on a future project, we would like to have the interlock switch talk
to an FPGA (silicon) and have firmware and software controls the motion
device after many sensor checks are made. These "checks" are quite
complex where many things have to be just right in the right sequence
for the motion to occur. Engineering is saying that the sequence is too
complex to limit with a simple interlock switch system.

Is it possible to use silicon chips, firmware, and software in such a
circuit? Can such an approach be used and if so what is involved in
qualifying it?

Thanks,
The Other Brian

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