I had a similar experience years ago.  Prototype power filter in a system that 
ran on 3 phase power.  The tech who built up the filter forgot the bleeder 
resistors.  I picked up the power cord sometime after the unit had been turned 
off and unplugged and got the pins of the plug across the palm of my hand.  
OUCH!  Still showed over 100 Volts across the pins after that.  Good caps in 
the filter.  :-)  We made sure the design included bleeder resistors after that.

Ghery S. Pettit

-----Original Message-----
From: emc-p...@ieee.org [mailto:emc-p...@ieee.org] On Behalf Of Grasso, Charles
Sent: Friday, December 07, 2012 10:12 AM
To: John Woodgate; EMC-PSTC@LISTSERV.IEEE.ORG
Subject: RE: [PSES] The Cost of Safety

Years ago I had firsthand experience ( as a fledgling 
engineer) of a DIRECT financial impact on the company 
I worked for at the time due to a safety hazard in a 
fielded product. The product in question was an OEM PC. 

The company did all the due diligence with respect to
the marking and safety reports to ensure compliance with
the relevant standards. 

Regretfully - while moving said PC from one location to another- a
customer got shocked by bare AC pins. The shock caused the customer
to drop the PC and fall down some stairs. The ensuing publicity
caused a significant impact on our sales and fundamentally we
never recovered to be a serious player in the PC business after that.

Analysis showed that the OEM manufacturer left out a small component
- the bleed resistor across the filter caps - with massive results.


Best Regards
Charles Grasso
Compliance Engineer
Echostar Communications
(w) 303-706-5467
(c) 303-204-2974
(t) 3032042...@vtext.com
(e) charles.gra...@echostar.com
(e2) chasgra...@gmail.com


-----Original Message-----
From: emc-p...@ieee.org [mailto:emc-p...@ieee.org] On Behalf Of John Woodgate
Sent: Friday, December 07, 2012 9:13 AM
To: EMC-PSTC@LISTSERV.IEEE.ORG
Subject: Re: [PSES] The Cost of Safety

In message <000c01cdd486$cdf05bc0$69d11340$@ieee.org>, dated Fri, 7 Dec 
2012, Jack Burns <jbu...@ieee.org> writes:

>Should the added cost of the safety features be considered a marketing 
>or legal expense?  

Well, either, because generally for those budgets USD50000 is a trifle, 
whereas it's half the annual R&D budget.(;-)

>Also, I have had marketing try to dictate a less safe product because 
>they wanted it cheaper, or didn?t want all those distracting labels, or 
>didn?t want those ugly warnings in their pretty manuals, or worse, 
>didn?t want to imply that there were any hazards with the product. 

I've used that 'Do you have so many customers that you can afford to 
kill a few?' response to that. It doesn't make one popular but it gets 
the point over.
-- 
OOO - Own Opinions Only. See www.jmwa.demon.co.uk
The longer it takes to make a point, the more obtuse it proves to be.
John Woodgate, J M Woodgate and Associates, Rayleigh, Essex UK

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