NFPA 70, the National Electrical Code, did not require tamper resistant 
receptacles until the 2008 edition. Many of the versions designed before 2008 
were produced to provide an option to home owners who wanted to "baby proof" 
their homes. The U.S. market was largely made up of people who didn't care if 
they were hard to use as long as they made it hard for children to stick 
objects in the receptacles. Since 2008, I've seen more of the major receptacle 
manufacturers come up with more elegant designs for NEMA receptacles that are 
easy to use yet prevent inappropriate access to live parts. The best designs 
open the shutters when force is applied to both the line and neutral openings 
simultaneously and lock the shutters when a force is applied to only one 
opening. If you push a plug in straight, it goes into the outlet without 
hassle. However, a child with a paperclip can't get the shutters open. 
(However, a determined child with two paperclips might find a way.)

The early GFCI devices introduced into the United States suffered from nuisance 
tripping issues. It took a few years, but reliability went up and cost came 
down. I expect the same improvements to occur with tamper resistant receptacles.

Let me add one safety note regarding the original question. Although UL 498 
requires only a limited number of insertion cycles for testing, it does require 
the receptacle design to behave acceptably safely under fault conditions. 
Arcing from loose connections and disconnections must be contained within the 
receptacle body such that it cannot reach flammable materials outside of the 
receptacle. The receptacles must also be able to withstand higher temperatures 
that may be reached either due to arcing or current overloads. My understanding 
is that within the United States, structure fires are rarely started by arcing 
within the receptacle. The risk of fire is greater from arcing due to loose 
connections on the wires connecting to the back of the receptacle, damaged wire 
insulation near the receptacle or damaged equipment cords and plugs.

Ted Eckert
Compliance Engineer
Microsoft Corporation
[email protected]<mailto:[email protected]>

The opinions expressed are my own and do not necessarily reflect those of my 
employer.

From: Nyffenegger, Dave [mailto:[email protected]]
Sent: Tuesday, May 27, 2014 9:03 PM
To: [email protected]
Subject: Re: [PSES] "exercising" connections for health?

And how many hotels have we been to where the plugs fall out of the wall 
receptacles, especially in the bathroom?  Maybe higher ratings should be a 
requirement in some cases.  But the tamper resistant receptacles I've run into 
are junk, more like user resistant.
-Dave

From: Ted Eckert [mailto:[email protected]]
Sent: Tuesday, May 27, 2014 9:30 PM
To: [email protected]<mailto:[email protected]>
Subject: Re: [PSES] "exercising" connections for health?

UL 498, the U.S. standard for plugs and receptacles, requires testing for 1000 
insertion and removal cycles at the rated load. There is an additional test of 
100 cycles at 150% of the rated load. Tamper resistant receptacles, the type 
now required by the National Electrical Code for many residential purposes, 
must pass 5000 insertion and removal cycles.

IEC 60320 requires 1000 insertion cycles at the rated current and 3000 cycles 
with no current flowing for the connectors rated more than 0.2 A.

These are the minimum ratings. It is likely that some manufacturers have 
designed their products to perform to specification for a far greater number of 
cycles. I can conceive of applications that would easily exceed 1000 insertion 
cycles. One example I can think of would be receptacles in a bathroom. I've 
known a number of people who plug and unplug a hair dryer daily.

Ted Eckert
Compliance Engineer
Microsoft Corporation
[email protected]<mailto:[email protected]>

The opinions expressed are my own and do not necessarily reflect those of my 
employer.

From: Ed Price [mailto:[email protected]]
Sent: Tuesday, May 27, 2014 5:17 PM
To: [email protected]<mailto:[email protected]>
Subject: Re: [PSES] "exercising" connections for health?


Without sending anyone off on a long search, does anyone have an idea about the 
number of mating cycles that the common consumer AC power connectors (like the 
USA NEMA-15 and Euro equivalents) are rated for?


Ed Price
WB6WSN
Chula Vista, CA USA


-----Original Message-----
From: John Woodgate [mailto:[email protected]]
Sent: Tuesday, May 27, 2014 9:59 AM
To: [email protected]<mailto:[email protected]>
Subject: Re: [PSES] "exercising" connections for health?



In message

<ff616e8a3fc0497bab5fcbb17aaa6...@blupr02mb116.namprd02.prod.outlook.com<mailto:ff616e8a3fc0497bab5fcbb17aaa6...@blupr02mb116.namprd02.prod.outlook.com>>

, dated Tue, 27 May 2014, Brian Oconnell 
<[email protected]<mailto:[email protected]>>

writes:



>

>The immoral of these stories is that a connector, unless specifically

>rated for a certain insertion duty cycle, should not be subject to

>multiple re-insertion cycles. Components intended to interrupt load

>current and/or are rated for multiple insertion cycles should be ok and

>will serve the Empire well if used per the mfr's conditions of

>acceptability.



This is true, but for some widely-used connectors the manufacturers

either don't give a clear specification or, for insertions, quote an

incredibly low figure, which, if respected, would cause the connector to

be rejected.

--

OOO - Own Opinions Only. With best wishes. See 
www.jmwa.demon.co.uk<http://www.jmwa.demon.co.uk>

Nondum ex silvis sumus

John Woodgate, J M Woodgate and Associates, Rayleigh, Essex UK
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