Hi folks, 

I'm reviewing a design for some medium duty office/business equipment which 
handles mail and is subject to the Machinery and Low Voltage Directives i.e. EN 
60950-1 and EN 60204-1.  The design is using an interlock switch which I think 
is more suitable for turning the light on/off in a refrigerator.  The switch is 
in the secondary low voltage circuit to operate the main contactor coils.  It's 
only rated for 50K min operations (electrical) and is approved to UL 1054 and 
VDE  EN 61058-1.  The electrical specs are fine for the application.  I'm not 
familiar with these standards so one question is if those standards in anyway 
qualify or disqualify (by using the switch in a way not intended) the switch 
for use as a safety interlock.

I thought I read in one of the safety standards that interlock switches should 
be designed/rated to last the lifetime of the equipment (based on some estimate 
of number of operations in application).  But I haven't been able to find that. 
 Does that sound familiar to anyone?  My estimate is that 50K operations is 
much lower than the number of operations over the lifetime of the equipment.  

A similar older switch is only rated by the manufacturer for 6K operations.  EN 
60950 2.8.7 basically requires a minimum of 10K operations the way I read it.  
Am  I right in thinking the 6K switch would not be suitable for interlock usage 
regardless of other aspects?

These switches have plungers that can be easily finger operated once the guards 
are opened.  EN 60950-1 says that interlocks must be designed to prevent 
inadvertent reactivation and that the ability to operate the interlock with a 
test finger is considered likely to cause inadvertent reactivation of the 
hazard.  The argument from the designer with this switch is that once the 
guard/interlock is open, reclosing the interlock by itself will not re-energize 
the protected circuit and therefore there is no inadvertent reactivation.  This 
is because the control circuit requires operation of another start switch in 
order to energize.  This assumes there is no concurrent failure of the control 
circuit while the interlock is being manually overridden, one person can't 
operate/reach the start switch and override the interlock at the same time, and 
no second person operating the start switch while someone is overriding the 
interlock.  My question is if this argument actually holds with!
 out violating the EN 60950 requirement.

thanks

David P. Nyffenegger, PMP, SM-IEEE

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