Machinery Directive and LVD are most certainly applicable to the products in 
question, these types of products have been around for quite a while and the 
NRTLs and independent EU CE inspectors agree.  I believe this also means EN 
60204-1 and EN 60950-1 are also applicable respectively.

I'm not familiar with EN ISO 14119 so I guess I'll need to get a copy to 
review.  Are there any specific ties between then Machinery Directive and/or EN 
60204-1?  In other words, to make the argument that compliance to EN ISO 14119 
is also applicable to the product assuming the Machinery Directive is or 
non-compliance to EN ISO 14119 is non-compliance with the Machinery Directive.

EN ISO 13849 is applicable, I've been reviewing it but I'm not an expert with 
it yet.  (Products do use some pneumatics and vacuum) Certainly the PLr has an 
impact on the interlock system design but I was hoping to get some general 
feedback on the specific questions independent of the PLr.

Thanks
-Dave

From: Douglas Nix [mailto:[email protected]]
Sent: Wednesday, June 11, 2014 9:32 AM
To: Nyffenegger, Dave
Cc: [email protected]; [email protected]
Subject: Re: [PSES] Safety Interlock Switches

Dave,

After reading your original post, I have to question the use of EN 60204-1 for 
your application. Can the product reasonably be considered to fit within the 
scope? Considering the first paragraph of the scope of the 2006 edition:

 This part of IEC 60204 applies to the application of electrical, electronic 
and programmable
electronic equipment and systems to machines not portable by hand while 
working, including
a group of machines working together in a co-ordinated manner.

I especially question the use of EN 60204-1 in conjunction with EN 60950. There 
seems little value and much confusion to be generated by this decision.

Since the product falls under the scope of the Machinery Directive, you should 
be looking at EN ISO 14119, Safety of machinery - Interlocking devices 
associated with guards - Principles for design and selection, for information 
on the interlocking device. This standard will provide you with the 
requirements for selection and installation of interlocking devices, and I can 
assure you that, unless the risk related to the hazards inside the machine are 
extremely low, the device you describe won't pass muster. This standard also 
describes the requirements for defeat resistance of the interlocking device.

In addition, a functional safety analysis of the safety related control 
functions is required under the Machinery Directive, and for that you can 
choose either EN ISO 13849-1 & -2, or IEC 62061 (see EN 60204-1:2006, 9.4). The 
former is generally easier to use, but the latter may fit the design of the 
equipment better, since it doesn't sound like there is any fluidic power 
systems, and the equipment is predominantly electrical/electronic and 
programmable.

I'd be happy to discuss this with you in more detail off line if you're 
interested.

Doug Nix
+1 (519) 729-5704
[email protected]<mailto:[email protected]>

On 11-Jun-14, at 08:20, Nyffenegger, Dave 
<[email protected]<mailto:[email protected]>> wrote:


Yes, Omron D3D series.  And I also have a similar looking switch on my HVAC air 
handler in the primary circuit made in 1995  for US (probably no CE).  I am 
concerned not only with the issue of inadvertent activation but also the 
operational acceptability (min operations).  Hence the questions about the 
applicable switch standards.  But I don't know if the argument presented where 
reactivation buy closing the switch by itself is not normally possible stands 
up.  The challenge with concealing behind a small hole is keeping the equally 
small switch actuator protrusion from becoming a hazard itself.  For example 
when used with a hinged guard that opens up to avoid a hand getting a good jab 
when the cover is closed.  There are ways to do it with the right mounting 
arrangements and offsets.

thanks
-Dave

From: IBM Ken [mailto:[email protected]]
Sent: Wednesday, June 11, 2014 1:05 AM
To: Nyffenegger, Dave
Cc: [email protected]<mailto:[email protected]>
Subject: Re: [PSES] Safety Interlock Switches

I had a very similar situation.  Are you using a C&K or Omron switch?  I also 
remember seeing the switch and thinking it looks like the door light switch 
from an old refrigerator.  I have a very similar-looking switch in my home oil 
furnace (which is from the 1980s)

What we did was put the switch inside a little metal enclosure with a small 
hole on the top.  The panel then had a small metal protrusion which reached 
inside the hole, this way the test finger could never actuate the switch.

You could try to take your designer's argument to your NRTL, but I doubt they 
will accept it; I think the point is not that someone's finger slips onto the 
switch accidentally and activates it, but rather - a service person wants to 
see if the product he just worked on will start up and so pushes in the 
interlock to see if what he fixed/replaced worked.

-Ken

On Tue, Jun 10, 2014 at 11:39 PM, Nyffenegger, Dave 
<[email protected]<mailto:[email protected]>> wrote:
Hi folks,

I'm reviewing a design for some medium duty office/business equipment which 
handles mail and is subject to the Machinery and Low Voltage Directives i.e. EN 
60950-1 and EN 60204-1.  The design is using an interlock switch which I think 
is more suitable for turning the light on/off in a refrigerator.  The switch is 
in the secondary low voltage circuit to operate the main contactor coils.  It's 
only rated for 50K min operations (electrical) and is approved to UL 1054 and 
VDE  EN 61058-1.  The electrical specs are fine for the application.  I'm not 
familiar with these standards so one question is if those standards in anyway 
qualify or disqualify (by using the switch in a way not intended) the switch 
for use as a safety interlock.

I thought I read in one of the safety standards that interlock switches should 
be designed/rated to last the lifetime of the equipment (based on some estimate 
of number of operations in application).  But I haven't been able to find that. 
 Does that sound familiar to anyone?  My estimate is that 50K operations is 
much lower than the number of operations over the lifetime of the equipment.

A similar older switch is only rated by the manufacturer for 6K operations.  EN 
60950 2.8.7 basically requires a minimum of 10K operations the way I read it.  
Am  I right in thinking the 6K switch would not be suitable for interlock usage 
regardless of other aspects?

These switches have plungers that can be easily finger operated once the guards 
are opened.  EN 60950-1 says that interlocks must be designed to prevent 
inadvertent reactivation and that the ability to operate the interlock with a 
test finger is considered likely to cause inadvertent reactivation of the 
hazard.  The argument from the designer with this switch is that once the 
guard/interlock is open, reclosing the interlock by itself will not re-energize 
the protected circuit and therefore there is no inadvertent reactivation.  This 
is because the control circuit requires operation of another start switch in 
order to energize.  This assumes there is no concurrent failure of the control 
circuit while the interlock is being manually overridden, one person can't 
operate/reach the start switch and override the interlock at the same time, and 
no second person operating the start switch while someone is overriding the 
interlock.  My question is if this argument actually holds with!
 out violating the EN 60950 requirement.

thanks

David P. Nyffenegger, PMP, SM-IEEE

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