Hi Dave,


I tend to agree with Doug.  Applying the Machinery Directive does not
necessarily require the use of EN 60204-1.  I would however document the
Annex I requirements from the MD, and do a risk assessment to ISO 12100, in
addition to applying the standards Doug references below.  There may be
other standards under the MD that apply to your equipment as well.





*Paul MiltonG&M Compliance, Inc.714-628-1020 x 104*

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*From:* Nyffenegger, Dave [mailto:[email protected]]
*Sent:* Wednesday, June 11, 2014 6:51 AM
*To:* [email protected]
*Subject:* Re: [PSES] Safety Interlock Switches



Machinery Directive and LVD are most certainly applicable to the products
in question, these types of products have been around for quite a while and
the NRTLs and independent EU CE inspectors agree.  I believe this also
means EN 60204-1 and EN 60950-1 are also applicable respectively.



I’m not familiar with EN ISO 14119 so I guess I’ll need to get a copy to
review.  Are there any specific ties between then Machinery Directive
and/or EN 60204-1?  In other words, to make the argument that compliance to
EN ISO 14119 is also applicable to the product assuming the Machinery
Directive is or non-compliance to EN ISO 14119 is non-compliance with the
Machinery Directive.



EN ISO 13849 is applicable, I’ve been reviewing it but I’m not an expert
with it yet.  (Products do use some pneumatics and vacuum) Certainly the
PLr has an impact on the interlock system design but I was hoping to get
some general feedback on the specific questions independent of the PLr.



Thanks

-Dave



*From:* Douglas Nix [mailto:[email protected] <[email protected]>]
*Sent:* Wednesday, June 11, 2014 9:32 AM
*To:* Nyffenegger, Dave
*Cc:* [email protected]; [email protected]
*Subject:* Re: [PSES] Safety Interlock Switches



Dave,



After reading your original post, I have to question the use of EN 60204-1
for your application. Can the product reasonably be considered to fit
within the scope? Considering the first paragraph of the scope of the 2006
edition:



 This part of IEC 60204 applies to the application of electrical,
electronic and programmable

electronic equipment and systems to machines not portable by hand while
working, including

a group of machines working together in a co-ordinated manner.



I especially question the use of EN 60204-1 in conjunction with EN 60950.
There seems little value and much confusion to be generated by this
decision.



Since the product falls under the scope of the Machinery Directive, you
should be looking at EN ISO 14119, Safety of machinery — Interlocking
devices associated with guards — Principles for design and selection, for
information on the interlocking device. This standard will provide you with
the requirements for selection and installation of interlocking devices,
and I can assure you that, unless the risk related to the hazards inside
the machine are extremely low, the device you describe won’t pass muster.
This standard also describes the requirements for defeat resistance of the
interlocking device.



In addition, a functional safety analysis of the safety related control
functions is required under the Machinery Directive, and for that you can
choose either EN ISO 13849-1 & -2, or IEC 62061 (see EN 60204-1:2006, 9.4).
The former is generally easier to use, but the latter may fit the design of
the equipment better, since it doesn’t sound like there is any fluidic
power systems, and the equipment is predominantly electrical/electronic and
programmable.



I’d be happy to discuss this with you in more detail off line if you’re
interested.



Doug Nix

+1 (519) 729-5704

[email protected]



On 11-Jun-14, at 08:20, Nyffenegger, Dave <[email protected]>
wrote:



Yes, Omron D3D series.  And I also have a similar looking switch on my HVAC
air handler in the primary circuit made in 1995  for US (probably no CE).
I am concerned not only with the issue of inadvertent activation but also
the operational acceptability (min operations).  Hence the questions about
the applicable switch standards.  But I don’t know if the argument
presented where reactivation buy closing the switch by itself is not
normally possible stands up.  The challenge with concealing behind a small
hole is keeping the equally small switch actuator protrusion from becoming
a hazard itself.  For example when used with a hinged guard that opens up
to avoid a hand getting a good jab when the cover is closed.  There are
ways to do it with the right mounting arrangements and offsets.



thanks

-Dave



*From:* IBM Ken [mailto:[email protected] <[email protected]>]
*Sent:* Wednesday, June 11, 2014 1:05 AM
*To:* Nyffenegger, Dave
*Cc:* [email protected]
*Subject:* Re: [PSES] Safety Interlock Switches



I had a very similar situation.  Are you using a C&K or Omron switch?  I
also remember seeing the switch and thinking it looks like the door light
switch from an old refrigerator.  I have a very similar-looking switch in
my home oil furnace (which is from the 1980s)



What we did was put the switch inside a little metal enclosure with a small
hole on the top.  The panel then had a small metal protrusion which reached
inside the hole, this way the test finger could never actuate the switch.



You could try to take your designer's argument to your NRTL, but I doubt
they will accept it; I think the point is not that someone's finger slips
onto the switch accidentally and activates it, but rather - a service
person wants to see if the product he just worked on will start up and so
pushes in the interlock to see if what he fixed/replaced worked.



-Ken



On Tue, Jun 10, 2014 at 11:39 PM, Nyffenegger, Dave <
[email protected]> wrote:

Hi folks,

I'm reviewing a design for some medium duty office/business equipment which
handles mail and is subject to the Machinery and Low Voltage Directives
i.e. EN 60950-1 and EN 60204-1.  The design is using an interlock switch
which I think is more suitable for turning the light on/off in a
refrigerator.  The switch is in the secondary low voltage circuit to
operate the main contactor coils.  It's only rated for 50K min operations
(electrical) and is approved to UL 1054 and VDE  EN 61058-1.  The
electrical specs are fine for the application.  I'm not familiar with these
standards so one question is if those standards in anyway qualify or
disqualify (by using the switch in a way not intended) the switch for use
as a safety interlock.

I thought I read in one of the safety standards that interlock switches
should be designed/rated to last the lifetime of the equipment (based on
some estimate of number of operations in application).  But I haven't been
able to find that.  Does that sound familiar to anyone?  My estimate is
that 50K operations is much lower than the number of operations over the
lifetime of the equipment.

A similar older switch is only rated by the manufacturer for 6K operations.
 EN 60950 2.8.7 basically requires a minimum of 10K operations the way I
read it.  Am  I right in thinking the 6K switch would not be suitable for
interlock usage regardless of other aspects?

These switches have plungers that can be easily finger operated once the
guards are opened.  EN 60950-1 says that interlocks must be designed to
prevent inadvertent reactivation and that the ability to operate the
interlock with a test finger is considered likely to cause inadvertent
reactivation of the hazard.  The argument from the designer with this
switch is that once the guard/interlock is open, reclosing the interlock by
itself will not re-energize the protected circuit and therefore there is no
inadvertent reactivation.  This is because the control circuit requires
operation of another start switch in order to energize.  This assumes there
is no concurrent failure of the control circuit while the interlock is
being manually overridden, one person can't operate/reach the start switch
and override the interlock at the same time, and no second person operating
the start switch while someone is overriding the interlock.  My question is
if this argument actually holds with!
 out violating the EN 60950 requirement.

thanks

David P. Nyffenegger, PMP, SM-IEEE

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