I had a very similar situation.  Are you using a C&K or Omron switch?  I
also remember seeing the switch and thinking it looks like the door light
switch from an old refrigerator.  I have a very similar-looking switch in
my home oil furnace (which is from the 1980s)

What we did was put the switch inside a little metal enclosure with a small
hole on the top.  The panel then had a small metal protrusion which reached
inside the hole, this way the test finger could never actuate the switch.

You could try to take your designer's argument to your NRTL, but I doubt
they will accept it; I think the point is not that someone's finger slips
onto the switch accidentally and activates it, but rather - a service
person wants to see if the product he just worked on will start up and so
pushes in the interlock to see if what he fixed/replaced worked.

-Ken


On Tue, Jun 10, 2014 at 11:39 PM, Nyffenegger, Dave <
[email protected]> wrote:

> Hi folks,
>
> I'm reviewing a design for some medium duty office/business equipment
> which handles mail and is subject to the Machinery and Low Voltage
> Directives i.e. EN 60950-1 and EN 60204-1.  The design is using an
> interlock switch which I think is more suitable for turning the light
> on/off in a refrigerator.  The switch is in the secondary low voltage
> circuit to operate the main contactor coils.  It's only rated for 50K min
> operations (electrical) and is approved to UL 1054 and VDE  EN 61058-1.
>  The electrical specs are fine for the application.  I'm not familiar with
> these standards so one question is if those standards in anyway qualify or
> disqualify (by using the switch in a way not intended) the switch for use
> as a safety interlock.
>
> I thought I read in one of the safety standards that interlock switches
> should be designed/rated to last the lifetime of the equipment (based on
> some estimate of number of operations in application).  But I haven't been
> able to find that.  Does that sound familiar to anyone?  My estimate is
> that 50K operations is much lower than the number of operations over the
> lifetime of the equipment.
>
> A similar older switch is only rated by the manufacturer for 6K
> operations.  EN 60950 2.8.7 basically requires a minimum of 10K operations
> the way I read it.  Am  I right in thinking the 6K switch would not be
> suitable for interlock usage regardless of other aspects?
>
> These switches have plungers that can be easily finger operated once the
> guards are opened.  EN 60950-1 says that interlocks must be designed to
> prevent inadvertent reactivation and that the ability to operate the
> interlock with a test finger is considered likely to cause inadvertent
> reactivation of the hazard.  The argument from the designer with this
> switch is that once the guard/interlock is open, reclosing the interlock by
> itself will not re-energize the protected circuit and therefore there is no
> inadvertent reactivation.  This is because the control circuit requires
> operation of another start switch in order to energize.  This assumes there
> is no concurrent failure of the control circuit while the interlock is
> being manually overridden, one person can't operate/reach the start switch
> and override the interlock at the same time, and no second person operating
> the start switch while someone is overriding the interlock.  My question is
> if this argument actually holds with!
>  out violating the EN 60950 requirement.
>
> thanks
>
> David P. Nyffenegger, PMP, SM-IEEE
>
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