Yes sir they can fail to a short circuit.  And some do it gradually so you can 
watch it happen.We were amazed and watched it over and over, having never seen 
anything like it before.It started with brief pulses of over voltage in an AC 
application, No DC to continue the brief arc.  After the initial insult that 
started a defect, the normal operation would continue for a spell, enlarging 
the defect until the circuit ceased to function.  A open fail would have left 
the FETS turned off, but a shorted fail turned both FETS on for the dramatic 
conclusion.And that folks, explains the ringing in your ears and the lingering 
glow of a flash in your eyes.

 
      From: Charlie Blackham <char...@sulisconsultants.com>
 To: EMC-PSTC@LISTSERV.IEEE.ORG 
 Sent: Monday, November 17, 2014 4:40 AM
 Subject: [PSES] Surface mount resistors failing short circuit
   
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Have a discussion with an NRTL regarding fault testing on the charge/discharge 
circuit for a 65mAh 3.1V coin cell battery in product being assessed against 
60950-1.    The NRTL insist on short-circuiting the single 560R current 
limiting resistor and I am unable to find any evidence that thick-film or 
thin-film surface mount resistors can fail short-circuit as they appear to fail 
open-circuit    Now, we could add a 2nd series resistor, but that would require 
a board change  - can SMT resistors fail this way, or are the NRTL being 
over-enthusiastic (unreasonable)    Thanks Charlie    Charlie Blackham Sulis 
Consultants Ltd Tel: +44 (0)7946 624317 
LinkedIn:uk.linkedin.com/in/charlieblackham/ Web:www.sulisconsultants.com 
Registered in England and Wales, number 05466247    -
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