What are the major points for choosing a lathe spindle encoder
resolution? My controller has a count limit of 300k counts per second.
Currently, my encoder has 10k pulses per revolution, so I will have an
RPM limit of 1800 RPM. So, obviously there is an upper limit. Is there a
lower limit too? 

I get the impression that for threading, the index pulse is used, so the
resolution is not important here. For Constant Surface Speed, the higher
the resolution, the finer the granularity in the feedback signal. But I
don't think accuracy is a big issue with CSS. The only time I would
think high resolution would be needed would be for live tooling milling
operations, where the spindle location is very important.

I would like to have an RPM limit of 3k RPM. So, should I reduce the
current encoder resolution by one half, or not worry about it because
the encoder is only used at lower RPM?

Any help with this would be appreciated.

Kirk Wallace


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