Your setup sounds very much like my Anilam setups.  Tach feedback to 
drives, encoder feedback to controller, +&-10V velocity command signal 
from controller to drive.  I used a Mesa 5i20 ($199) and 7i33 ($69), I 
also use a 7i37(69) for I/O.  I was originally looking at the Motenc 
Lite card but the Mesa hardware saved me a good deal of $ and works 
great.

RogerN


----- Original Message ----- 
From: "Gerhard Pircher" <[EMAIL PROTECTED]>
To: <[email protected]>
Sent: Wednesday, September 05, 2007 5:46 AM
Subject: [Emc-users] Need advice on building a mill controller with EMC2


Hi,

I'm seeking for some comments about how to build a mill controller with
EMC2, as I'm completely new to this topic.
I got a 12 years old desktop mill, which was manufactured by KERN-
Microtechnic [1]. The machine is in a very good condition, but some 
parts
of the original mill controller (a rack mounted controller manufactured
by NUM) are missing and most of the documentation is lost. Thus it was
not possible to get the old controller operational again and EMC2 seemed
to be a reasonable alternative to a commercial product.

First a few technical details about the desktop mill. It should have a
resolution or 5µm, whereas switches allow to detect the point of origin
and Haidenhain rulers deliver a quadrature signal for relative position
measurement. The mill is equipped with Faulhaber DC servo motors [2] for
the X/Y/Z axis, which are coupled to tacho-generators [3].

I thought about using VitalSystem's MOTENCLite PCI [4] card. It's analog
outputs should drive a DC servo amplifier [5] through a standard +/-10V
interface. The tacho-generators will be used to regulate the velocity of
the DC servo motors, which is set by EMC2 (the servo amplifier 
implements
the closed loop control).
Three of the 4 quadrature inputs of the PCI card will be connected to
the Haidenhain rulers [6] and the generic digital inputs will be used 
for
the switches to detect the point of origin.

Since I don't know much about EMC2 yet, I would like to know, if my
(early) concept is feasible and what should be considered when building 
a
mill controller with EMC2. It would also be nice, if a MOTENCLite user
can share his experiences with this card.

Thanks in advance!

regards,

Gerhard

[1] http://kern-microtechnic.com - German only
[2] http://www.faulhaber-group.com/uploadpk/e_3557C_DFF.pdf
[3] http://www.faulhaber-group.com/uploadpk/e_2225_DFF.pdf
[4] http://www.vitalsystem.com/web/motion/motionLite.php
[5] 
http://docs-europe.electrocomponents.com/webdocs/020f/0900766b8020f51d.pdf
[6] http://www.heidenhain.de/wcmsmimefiles/208_961_24_16952.PDF, page 44
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