Gerhard Pircher wrote:
> Hi,
> 
> I'm seeking for some comments about how to build a mill controller with
> EMC2, as I'm completely new to this topic.
> I got a 12 years old desktop mill, which was manufactured by KERN-
> Microtechnic [1]. The machine is in a very good condition, but some parts
> of the original mill controller (a rack mounted controller manufactured
> by NUM) are missing and most of the documentation is lost. Thus it was
> not possible to get the old controller operational again and EMC2 seemed
> to be a reasonable alternative to a commercial product.
> 
> First a few technical details about the desktop mill. It should have a
> resolution or 5µm, whereas switches allow to detect the point of origin
> and Haidenhain rulers deliver a quadrature signal for relative position
> measurement. The mill is equipped with Faulhaber DC servo motors [2] for
> the X/Y/Z axis, which are coupled to tacho-generators [3].
> 
> I thought about using VitalSystem's MOTENCLite PCI [4] card. It's analog
> outputs should drive a DC servo amplifier [5] through a standard +/-10V
> interface. The tacho-generators will be used to regulate the velocity of
> the DC servo motors, which is set by EMC2 (the servo amplifier implements
> the closed loop control).
> Three of the 4 quadrature inputs of the PCI card will be connected to
> the Haidenhain rulers [6] and the generic digital inputs will be used for
> the switches to detect the point of origin.
> 
> Since I don't know much about EMC2 yet, I would like to know, if my
> (early) concept is feasible and what should be considered when building a
> mill controller with EMC2. It would also be nice, if a MOTENCLite user
> can share his experiences with this card.
You might also take a look at my universal PWM controller and 
PWM servo amps.  These are likely to be less expensive than the 
items you have listed.  See 
http://jelinux.pico-systems.com/univpwm.html
and
http://jelinux.pico-systems.com/pwmservo.html

These are 14 W motors?  That seems awfully small, even for a 
desktop machine.

Jon


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