AKSYS Tech Pty Ltd wrote:
> Hi Guys
> 
>  
> 
> Thanks very much for all the info.
> 
> I must confess that this is my first time playing with Linux so it is 
> all a bit new to me.
> 
> I am trying to make a solid “Industrial” controller, because as a day 
> job I retrofit and repair CNC machine tools.  And as a result of this I 
> see many hard drive failures on the variety of PC based systems that I 
> get asked to fix.  The DOS based units with the Disk-On-Chip modules are 
> very good and I have never had any problems with them.  I have seen a 
> variety of methods of mounting HDD to try and eliminate the problems 
> with vibration.  One company used to mount the HDD with a spring in each 
> corner and suspend the HDD like a spider in a web. So……… I would like to 
> go the solid state route.

> But if the number of read/write times is limited, possibly this isn’t 
> the best route to follow.
If the flash has a wear-leveling scheme that remaps the 
heavily-written sectors to new locations periodically, then the 
wear is a much less serious problem.  Still, a system that 
rewrites the home block every minute, for instance, could wear 
the flash out in as little as 10 days without wear levelling, or 
in a couple months with it.

If you buy top-line (Maxtor, Western Digital, etc.) hard drives 
that are not the latest-greatest capacity, in other words stable 
mature technology, and if you keep them cool and don't rattle 
them, they can last 10+ years.  I think the spring suspension is 
likely to be a good idea.  Temperature is also important, and 
many drives cook along at 50 C in PCs, which can't be good for them.

Yes, I would like to see affordable, reliable solid state disks 
that didn't have some of these problems.  Probably, it would be 
possible to modify one of the existing Linux file systems to 
take best advantage of a flash disk.  If you could mount a flash 
drive read-only, that would stop all writes to the drive, which 
would fix the wear problem.  Linux will run with the entire boot 
file system mounted read-only, as I understand it.  It can also 
run with a heck of a lot of the rest of the traditional OS files 
moved to a read-only file system.  All of 
<anything>/bin/<anything>, and the same for /lib, /etc and some 
other stuff.  This would reduce the amount of space needed on a 
R-W file system, and that could be on easily accessible USB 
drives that are simply replaced if they wear out, and copied 
easily for backup purposes.

Jon

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