Mounting two detectors in quadrature will be a bit of a problem since the 
distance betweeen them will need to change depending on the temperature 
(although off hand, I haven't checked to seem how much). At any rate, 
though, that's just a matter of engineering.

Every once and a while, I check ebay for interferometers. The dual frequency 
laser sources go for around $1000, I believe. Sam's laser FAQ does have some 
info on making your own, though. So far, I haven't been that committed.

This is not something I need.  But, it is something I'd like to have.

Ken

----- Original Message ----- 
From: "Gene Heskett" <[EMAIL PROTECTED]>
To: "Enhanced Machine Controller (EMC)" <emc-users@lists.sourceforge.net>
Sent: Sunday, January 27, 2008 4:15 PM
Subject: Re: [Emc-users] Ball screws + error compensation


> On Sunday 27 January 2008, Kenneth Lerman wrote:
>>At 1080 feet per second, one wavlength of sound at 50 KHz is 1/50 foot or
>>about 1/4 inch. I think you want way more resolution than that.
>>
>>Ken
>
> I had in mind one of the 200 khz+ models, Ken.  Furinstance, 200 khz
> gives .067" per wavelength according to kcalc using Massa's formula's and
> converting to inches, and a quadrature phase detector can surely break 
> that
> down to one or 2 degree increments.  2 degrees would give us .0003" 
> accuracy
> that wouldn't be subject to cyclic errors in the screws and such.  For my
> little mill, that is, as an ex bro-in-law used to say, "close enough for 
> the
> girls I go with".  Heck just having a known zero point every 0.067" would
> beat the pants off the dial indicators I have.
>
> There is also some even higher frequency stuff out there.  I've sent for 
> P&A
> on the 420khz devices from the link in my reply below.  And google turned 
> up
> one that claims megahertz plus stuff.  That's probably out due to air
> attenuation factors but TBT I haven't looked.
>
> This is something I may be able to knock up a breadboard proof of concept
> model that I'd never take a picture of, else somebody would pull my 
> tinkers
> license, in a price range I can afford.  If it shows promise even if my
> breadboard model has trouble nailing jelly to a tree cuz its not very 
> rigid,
> well...  Ya never know, but I do like to think out loud.  Others picking
> holes in my theory are always welcome to comment. :-)
>
> The sheer cost of a laser src pure enough to do this prices it well out of 
> my
> range, and I suspect out of range for anybody but GM & Toy.  I *think* 
> this
> is doable in a 3.2 USD price range.
>
>>----- Original Message -----
>>From: "Gene Heskett" <[EMAIL PROTECTED]>
>>To: "Enhanced Machine Controller (EMC)" <emc-users@lists.sourceforge.net>
>>Sent: Sunday, January 27, 2008 3:03 PM
>>Subject: Re: [Emc-users] Ball screws + error compensation
>>
>>> On Sunday 27 January 2008, John Kasunich wrote:
>>>>John Kasunich wrote:
>>>>> For measurements every inch, you can often find jig-borer micrometer
>>>>> sets on ebay or other surplus places, often mis-listed as inside mics
>>>>> like this one:
>>>>>
>>>>> http://cgi.ebay.com/PRATT-WHITNEY-10-PIECE-INSIDE-MICROMETER-SET_W0QQite
>>>>>mZ
>>>>> 140200200097QQihZ004QQcategoryZ41937QQssPageNameZWDVWQQrdZ1QQcmdZViewIte
>>>>>m
>>>>>
>>>>> (7 hours to go, $22.50)
>>>>
>>>>Another couple sets:
>>>>
>>>>http://cgi.ebay.com/INSIDE-MICROMETER-AND-END-MEASURE-SET_W0QQitemZ3500173
>>>>55 826QQihZ022QQcategoryZ41937QQssPageNameZWDVWQQrdZ1QQcmdZViewItem
>>>>
>>>>Missing a few parts, makes it less interesting to most buyers, but it
>>>>has three 12" standards, so it can do 1" to 51" in steps of 1".  No bids
>>>>so far, with less than one day to go, and an asking price of $20.
>>>>
>>>>http://cgi.ebay.com/PRATT-WHITNEY-11-PIECE-INSIDE-MICROMETER-SET-0001_W0QQ
>>>>it
>>>> emZ330206299195QQihZ014QQcategoryZ41937QQssPageNameZWDVWQQrdZ1QQcmdZViewI
>>>>tem
>>>>
>>>>This set is complete, has 3 bids ($10.50) so far, and will probably go
>>>>up a bit.
>>>>
>>>>There are a few more as well.
>>>>
>>>>Even cheaper would be a set that is missing the micrometer head.
>>>>However, they'll be harder to find because they're more likely to be
>>>>mis-listed as something else.  Perhaps search for Pratt & Whitney or
>>>>Lufkin, since the rods are usually marked with the makers name.
>>>>
>>>>Like anything, its possible that the rods are worn and no longer
>>>>accurate.  You can do some testing, by comparing for instance a 12" rod
>>>>to another 12" rod, or to the sum of a 6" and two 3", etc.  In general
>>>>though, people tended to use those things gently.
>>>>
>>>>Regards,
>>>>
>>>>John Kasunich
>>>
>>> Interesting John.  But the whole idea has threads about interferometer
>>> based
>>> methods going around in my head, and the thought of the single frequency
>>> coherence required to make that work keeps backing away from the
>>> relatively
>>> expensive he-neon lasers that still require some filters to achieve a
>>> reasonable facsimile of single frequency output, plus the fact that the
>>> accuracy level with an IR source is 10x overkill for this, and thinking 
>>> in
>>> terms of ultrasound in the 50khz plus ranges.
>>>
>>> First, single frequency is easily achieved, and second, given a phase
>>> detector, wouldn't the accuracy be more than sufficient for uses such as
>>> this
>>> over distance ranges up to say 4 feet?  Speed of sound in air vs 
>>> pressure
>>> and
>>> temp would need to be taken into account, but what other problems might
>>> there
>>> be?  I have in mind a peizo mic on both ends, one carried by the table 
>>> and
>>> the other fixed, with the table mounted one being the mover, and the
>>> stationary one being the pickup and detector driver.
>>>
>>> Can anyone throw a wrench into this and debunk the basic idea?  The
>>> medical
>>> field is awash with suitable transducers I believe.
>>>
>>> At <http://parsonicscorp.com/ultrasonics.html> is one that operates at:
>>> Model Number 42005
>>> Frequency kHz 420
>>> Capacitance pf 650
>>> Insertion Loss db at range listed -80 8"
>>> Maximum Drive Volts p-p 150
>>> Rise Time Microseconds 100
>>> Temperature Range Degrees F 0 - 135
>>> Beam Angle Total -6bd Pulse Echo Mode Degrees 6
>>> Bandwidth -6 db in kHz 20
>>> Power Input at rated Voltage Watts RMS 4
>>> Typical Range* 3" - 18"
>>> Housing Material ABS
>>> Transmission Window ABS
>>>
>>> For longer distances than  18" additional gain would be needed in the 
>>> path
>>> of
>>> the one used for a microphone, but a quadrature detector should be able 
>>> to
>>> count ok.  Side shielding for ambient noise control might be in order 
>>> some
>>> some environments due to the 20 khz bandwidth spec, but I can't see any
>>> reason it couldn't work at least as accurately as any mechanical method
>>> could.  One would want to scope the output and adjust the driver
>>> oscillator
>>> to center it on the individual pairs most sensitive frequency which 
>>> would
>>> help in the ambient noise cases.  This is however, well above the shops
>>> local
>>> crickets I'd bet...
>>>
>>> I'll email them for a quote just for grins & giggles.
>>>
>>> --
>>> Cheers, Gene
>>> "There are four boxes to be used in defense of liberty:
>>> soap, ballot, jury, and ammo. Please use in that order."
>>> -Ed Howdershelt (Author)
>>> We are what we are.
>>>
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>>
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>
>
>
> -- 
> Cheers, Gene
> "There are four boxes to be used in defense of liberty:
> soap, ballot, jury, and ammo. Please use in that order."
> -Ed Howdershelt (Author)
> The scum also rises.
> -- Dr. Hunter S. Thompson
>
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