On Sun, Apr 20, 2008 at 10:42:31PM -0700, Kirk Wallace wrote:
> I got the spindle VFD working on my Shizuoka and the speed varies quite
> a bit. This seems to be due to interference coming from the spindle
> motor leads. The cable has no shielding but there are six wires. One for
> each phase, and three more that seem to connect together at the motor
> end, but not to anything else.

That sounds an awful lot like the star point of your 3-phase motor. [1]
While it's usually within a few volts (or ten) of ground, _if_ supply
and load are reasonably balanced, it's
not_for_finger_poking_or_connecting_to_ground, I submit. (If one phase
goes open, there'll then be smoke, if not before. ;-)

> My guess is these are for shielding and should be connected to ground
> at the controller end. Has anyone seen this before? I would like to
> verify this before I ground these wires.

Good plan. ;-) :))

> I could cut the motor connections apart to verify how they are
> connected, but the factory did such a nice job, I hate the mess it up
> if I don't need to. Thanks.

You could measure resistance across two phases, and compare with
resistance from one phase to the star point. (A needle poked through the
insulation is an alternative to ruining the neat job, if the pinhole is
insulated afterwards, in case a hand goes near, under power.

If an oscilloscope shows hash or spikes on the VFD output, is there any
chance that a few of those chunky clip-on ferrite block suppressors
would do any good? (Some of 'em are about 2" long, with a 3/8" hole,
when the two halves are clipped together over a conductor.)

How long are the leads to the motor? I was looking at VFDs a year or
more ago, and vaguely remember something about a matching or suppressor
option being required in some cases. (Didn't buy one, so put the info in
the forgettery.)

[1] If the motor were delta-connected, each winding would be connected
to two phases, and there'd be no star point.

Erik

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