On Mon, 2008-04-21 at 18:14 +1000, Erik Christiansen wrote:
... snip
> You could measure resistance across two phases, and compare with
> resistance from one phase to the star point. (A needle poked through the
> insulation is an alternative to ruining the neat job, if the pinhole is
> insulated afterwards, in case a hand goes near, under power.

If I compromise the insulation, I would wand to make it obvious, but I
guess it's always good to assume that insulation might have holes. I
miss-typed earlier, the three "extra" wires do not connect at the motor
end. They are bundled together in the connector box, but do not Ohm out.
So I have three motor wires U, V, W and three that connect to nothing.

> If an oscilloscope shows hash or spikes on the VFD output, is there any
> chance that a few of those chunky clip-on ferrite block suppressors
> would do any good? (Some of 'em are about 2" long, with a 3/8" hole,
> when the two halves are clipped together over a conductor.)

I put one on and the speed variance went down by about half.

> How long are the leads to the motor? I was looking at VFDs a year or
> more ago, and vaguely remember something about a matching or suppressor
> option being required in some cases. (Didn't buy one, so put the info in
> the forgettery.)

The leads are about 1.5m (4') long. Another thing that comes to mind is
that even though the machine was originally a CNC, it had a variable
speed pulley system and was not designed for use with a VFD. I suppose I
should really be thinking about doing a proper shielding job. Now that I
am thinking about it, the stepper leads are not shielded either. Bandit
must not have thought that it would be a problem, which so far it's not.

> [1] If the motor were delta-connected, each winding would be connected
> to two phases, and there'd be no star point.
> 
> Erik

Thanks Erik.

-- 
Kirk Wallace (California, USA
http://www.wallacecompany.com/machine_shop/ 
Hardinge HNC/EMC CNC lathe,
Bridgeport mill conversion, doing XY now,
Zubal lathe conversion pending
Craftsman AA 109 restoration
Shizuoka ST-N/EMC CNC)


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