On Wed, 2008-07-02 at 16:37 -0500, Chris Radek wrote:
> On Wed, Jul 02, 2008 at 02:12:17PM -0700, Kirk Wallace wrote:
> > I did my first rigid tap on my lathe. It worked well the first time.
> > (Thank you, developers) There is one minor problem. There seems to be a
> > burr left behind about 1.3mm (.050") into the 4-40UNC hole. I shifted Z
> > in my g-code to see if it would move , and it didn't, so I think it is
> > independent of EMC2. I have to run a tap through by hand to clear it, so
> > I suppose if I run g33.1 twice, that should fix it. I would rather not
> > do that, so has anyone had this problem and fixed it? Thanks.
> 
> What kind of tap are you using?  Can you take a picture of the
> problem?
> 
> By shifting Z do you mean you tried starting the G33.1 higher 'above'
> the hole?

Sorry for not being clear. I started the g33.1 farther away from the
hole, thinking that if the fault where because of a motion or the tap
the fault would move the distance of the new starting point, but the
burr stays near the opening of the hole. I tried running g33.1 twice
(..., g0 x0.0 z-1.0, g33.1 z-1.4 k0.025, g33.1 z-1.4 k0.025, g28) and
this cleared the problem. I think slivers are following the tap as it
retracts the first time, and are left in the threads as the tapered part
of the tap leave the hole. When, I thread a screw in, the slivers bind
and anchor, instead of getting swept out. With the double g33.1, the
beginning threads seem to be slightly looser (my imagination maybe), so
I ended up clearing the threads by hand while the next part runs. If I
can figure it out, I should have a youtube of the part being made soon.

-- 
Kirk Wallace (California, USA
http://www.wallacecompany.com/machine_shop/ 
Hardinge HNC/EMC CNC lathe,
Bridgeport mill conversion, doing XY now,
Zubal lathe conversion pending
Craftsman AA 109 restoration
Shizuoka ST-N/EMC CNC)


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