Florian Rist wrote:

>Hi  Brian
>  
>
>>Go back and ensure you are certain you cannot eliminate it mechanically
>>first.  
>>    
>>
>Of course that was the first think I tried, but it's completely miss 
>aligned and would be quite a hassle to aligned it mechanically. I have a 
>deviation of 0.3mm on every 100mm.
>
>By the way, it's not only the angel between x and y axis that is not 
>90.0° but also the one between the x/y plane and the z axis and main 
>spindle motors axis´  is not parallel to the z movement, too. I want a 
>new machine... :-(
>  
>
Um.  Are you saying that the spindle is not perpendicular to the XY plane?

If that's so, then no amount of software correction will allow you to 
drill a perpendicular hole.  This is because software correction only 
corrects one point - the tool tip.  The rest of the tool is expected to 
be directly above the tip (on a mill), which it isn't on your machine.  
So the tool tip will go straight down, by moving X/Y to compensate Z, 
and the top of the hole will be a slot.

This is a very bad situation.

- Steve


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