Florian,

I agree with Steve. If your Z-axis movement is not perpendicular to the 
XY plane you must fix this.
The same for spindel alignment, that should also be perpendicular to the 
XY plane.

Is this a home built machine? Any chance of changing it such that you 
can get rid of the misasalignment?
That will certainly save you a lot of problems later on.

Any chance of showing (larger) photos of your machine - maybe some of us 
have some good ideas.
But bear in mind, it is only my third machine that will allow me to do 
the alignment in a very easy way without special tools
(and I am currently building my second one ...)

Rob

Florian Rist wrote:
> Of course that was the first think I tried, but it's completely miss 
> aligned and would be quite a hassle to aligned it mechanically. I have a 
> deviation of 0.3mm on every 100mm.
>
> By the way, it's not only the angel between x and y axis that is not 
> 90.0° but also the one between the x/y plane and the z axis and main 
> spindle motors axis´  is not parallel to the z movement, too. I want a 
> new machine... :-(
>   


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