On Thu, 2009-12-10 at 09:23 -0500, Rainer Schmidt wrote:
> Gears have backlash period. And if they don;t have backlash out of the
> box... they increasingly will have it.
> There's a method of countering that, but it increases wear as it uses tension.
> I rely on my steel loaded timing belts instead. I use the type made for the 
> car
> industry. Incredibly strong PU with little steel cables in them. Even
> exceeding the suggested load max by a factor ten to achieve a guitar
> string like tension has not resulted in any failures yet. I cannot
> measure any flex at 160lbs of tension and the speed they can achieve
> is incredible. Less than 3 bucks per foot is also cheap. Many belts
> run in Diesel engines as valve timing belts for more than 50,000 miles
> before they are changed just for good measure. That's a lot of
> rpm's... and heat... They last forever in our environment.
> R

I like the idea of using an automotive timing belt. I use an inch wide
on the Y and W axes of my little mill. I would also consider direct
coupling a 2500 ppr encoder to the main shaft. With quadrature you get
about 2 minutes of resolution; probably better than most tables. ;-) 
Maybe use a disk brake to hold for really tough cutting. 
Some year I may get around to implementing something like this. 
Good luck. 

HTH

Dave

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