Those controls are 20+ years old and the control design is likely even 
older than that.

My guess is that you have unipolar motors.  I have some motors - Slo 
Syn's here that have 5 terminals.   The one terminal is ground and the 
other 4 are the 4 phases.

If you disconnect the motors - I bet you find that you have 5 wires 
leading to each motor.  If you can find a common wire between all of the 
leads you have a unipolar motor.

I'd scrap the motors, the boards, and the power supply and start with a 
new PS, step drivers, and motors and use a LPT port and EMC2 to drive 
everything.

The new Gecko 203V and the 540's 250/251 drives can be driven directly 
from a LPT port - even a 3.3 volt port.   A cheap $10 BOB will work 
fine.   Use an Estop setup to kill the drives if things get out of hand.

Even a low cost bipolar setup should run circles around an old unipolar 
setup.  If those were servos, I'd try to save them but those stepper 
motors can be replaced with decent Nema 34 bipolars for about $70 each 
or less. 

You are already going to put a bunch of time into this conversion, why 
make it more difficult than it needs to be?

Dave

Kirk Wallace wrote:
> On Thu, 2009-12-10 at 22:27 +0000, Andy Pugh wrote:
>   
>> 2009/12/10 Hubert Bahr <[email protected]>:
>>
>>     
>>>  Does anybody else have an
>>> explanation for 4 phases with only 4 wires?
>>>       
>> It might be 2 phase bipolar, but labelled oddly.
>> ie imagine that P1-P4 drive a motor wire each, at +40V if the pin is
>> high and 0V if the pin is low.
>>
>> Here's  plan: after checking that the drive to that connector is +5 V
>> logic level, wire it into the P-port of the EMC machine and plot the
>> pattern on Halscope. using EMC as a simple oscilloscope.
>>     
>
> The four inputs might control each half of the two h-bridges (four
> halves). This may help prevent shoot through. That's what I did here:
> http://wallacecompany.com/E45/Rotor%20Cam/rotor_driver-2b.png 
> http://wallacecompany.com/E45/rotor_cam.html 
>
>
>   


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