On 4/20/2010 4:46 PM, Viesturs La-cis wrote:
> 2010/4/20 Dave<e...@dc9.tzo.com>:
>    
>> Interesting discussion but the economics of this discussion are escaping
>> me ....
>>
>> I work with a manufacturer that runs a large waterjet system 1-2 shifts
>> per day at least 5 days per week.
>>
>> Their biggest costs related to the waterjet are water and electricity.
>> The amount of water they use and the sewage charges they pay to dispose
>> of it are significant.
>> Electicity costs are at least $1000 per month.
>>
>> It isn't difficult to pay $50,000 for a decent water jet pump.... I
>> believe the waterjet system that they have (gantry, conveyor, pump,
>> water handling system, and controls installed ) was about $250K when it
>> was new 10 years ago.
>>
>> Waterjet swivel joints are expensive, but they are incidental to the
>> cost of operating the machine.
>>
>> Sheetcam is very inexpensive compared to anything related to waterjet
>> cutting. It does cost more than EMC2 but not that much. ;-)
>>
>> Dave
>>
>>      
> Yes, i can only agree that cost of machine itself (i paid ~100.000 USD
> for it 1,5 years ago) makes all the previously mentioned cost
> positions look ridiculously small, but my business is doing so bad,
> that available cash flows are almost non-existent, so i am stuck with
> looking for creative solutions, not those that are provided by
> industrial manufacturers. That is why i have chosen EMC instead of new
> controlling system from MEFI (creator of previous DOS-based system) or
> any-one else.
>
> Another reason is that I have come to conclusion that building by
> myself is better from terms of maintenance and support. My machine was
> produced in Czech Republic. Both - hardware and software (controlling
> system). I have been trying to contact those companies with different
> questions on how to solve some problems - machine is not new and
> different issues sometimes come up.
> My experience - there is no such thing as customer service in that
> country. When i contacted manufacturer of servo drives and asked for
> specific settings, their guy promised "to do it tomorrow". When i
> called a week later to ask for the reason of delay, it turned out,
> that my guy is on holiday and his colleague explained that my guy
> [quote] "probably had more important things to do". Very similar is
> situation with PTV - manufacturer of the machine. There is no way to
> get some support from them, I have tried to contact them several times
> with questions about spare parts and how to do certain things in
> mechanics to improve accuracy. I have come to conclusion that some
> kind of retards are working there.
>
> So, returning to the essence of this discussion - how can i implement
> in EMC tangential tool control for tilting the head? Prefferably with
> A and B rotary axis :)
>
> Viesturs
>
>    

>>economics of this discussion are escaping me ....

OK, now I understand.   $100 for anything "waterjet" is very inexpensive, let 
alone a system.

I'm sorry your business is not doing well.  Business has been very slow for 
many people in the US also, so I can relate.

EMC2 should work fine for what you are doing.

Going back to your original question when you quoted Jon Elson...  Jon was 
referring to a filter program.  The term "filter program" in EMC2 jargon is a 
program that creates or processes G code.  The wiki references a couple of 
examples:

  http://wiki.linuxcnc.org/cgi-bin/emcinfo.pl

Look for:

    * Simple EMC G-Code Generators
      <http://wiki.linuxcnc.org/cgi-bin/emcinfo.pl?Simple_EMC_G-Code_Generators>
      - Facing, Pockets, Drill Patterns Etc.
    * GWiz - A Gcode Wizard Framework
      
<http://wiki.linuxcnc.org/cgi-bin/emcinfo.pl?GWiz_-_A_Gcode_Wizard_Framework>


On that page.

The simple G code generators output code based on a menu driven input, 
sometimes directly into the EMC2 Axis interface.

GWiz is a fairly complex concept that was done by Ken Lerman to allow non 
programmers to create a G code creation "filter" program without programming.  
Pretty clever IMO.

If you know Python (or are willing to learn it) these examples should give you 
a start on how to program a filter program to process X,Y,Z Gcode into XYZAB 
Gcode that you can use with a tilting head.

This setup uses a filter program also that you might be able to use for example 
code ...
http://objects.reprap.org/wiki/EMCRepStrap#GCode_Decoding


Dave

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