On Wed, 2010-11-17 at 15:58 +0000, Andy Pugh wrote:
> On 17 November 2010 15:18, Jon Elson <[email protected]> wrote:
> 
> >  The only tricky part
> > might be making it easy to connect or disconnect the ballnut from the
> > apron, as it might end up on the back or inside
> > the apron.  But, maybe just setting it up with the ballnut to the side
> > of the apron would make that simple.
> 
> My mill has a way to disconnect the leadscrew when you want to use the
> power feed motor for a rotary instead. The leadscrew nut is free to
> rotate between bearings, with a plunger to lock it.
> 
> I think that a ballnut held in such an arrangement would spin freely
> due to their high reverse-efficiency (I could reverse-drive my
> mill/lathe combo Z feed with the motor and drive attached until I took
> the rack off)
> 

Here is my opinion, in case someone was afraid to ask :). 

I like the idea of having an X-Z table that could be clamped to the
ways. It should be light and convenient enough that it would be used as
needed. Y could be added to use the lathe as a mill. A VFD could be used
to run the spindle, but otherwise I would _really_ resist making any
other changes to the lathe itself.

If the lathe is going to be changed in a significant way, I would go
with a complete change over to CNC and put my effort into making an EMC2
configuration that could feel like a manual lathe. I see little
difference between an MPG turning a ball screw, and a hand wheel turning
a pinion on a rack. What is missing from a typical CNC seems to be a
familiar power feed interface and an MPG for each axis. The feed would
require a speed knob (easy), direction lever (easy) and temporary soft
axis limits (doesn't exist). MPG's could be made inexpensively, using a
stepper motor for detents and making the hosing and interrupter wheels
in-house. Flag sensors are cheap.

The Z axis would be pretty easy. I would remove the apron and go with a
rigid ball nut mount. A servomotor would mount were the feed
transmission was and have a 3:1 timing belt on the end of the ball
screw. An encoder would be on either end of the ball screw.

X is a bugger because there is no room for a ball nut in most carriages.
I would tend to fix the ball screw off the back of the carriage, and use
a turning ball nut and 3:1 pulley on the nut. Or, as Andy indicated,
having a casting made might not be prohibitively expensive. I would
consider a taller carriage, like the xHNC's or a slanted X off the back.
The slide surfaces could be sent out for grinding, or one could use
turcite or moglice and a fixture to hold the carriage while it cures.

-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/index.html
California, USA


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