On Mon, 2010-11-22 at 10:57 -0500, Dave wrote:
... snip
> I have a Hobart Cyber-TIG also.   It works but the current control pot 
> on the front needs to be replaced as it is flaky.

I replaced mine with a temporary single turn potentiometer. The original
was intermittent so I took it apart:
http://www.wallacecompany.com/machine_shop/Hobart_Cyber-TIG/00014-1a.jpg 

It turns out that there is a hair thin wire bonded to a screw that
mounts a solder lug to the side of the pot. If you take the screw out
you break the wire and the unit is ruined. Every once in a while these
pots come up on eBay, but it can take time to find one that matches. 

> I have the single phase version and it is the most powerful single phase 
> welder I have ever used.    I've only used it for stick welding so far, 
> but I have a tig torch setup for it also.
> 
> They don't make them like that anymore!   I have no idea if the meters 
> on the unit even work as I really can't look at them while it is in use 
> also.
> 
> Dave

In going through the schematics, I found an adjustment procedure for the
Max and Min current setting, where the WORK and ELECTRODE terminals are
shorted. Then, with HF off,and the current switched on (press foot
pedal), the ammeter should sweep up to match the set current. Changing
the Weld Current knob should change the ammeter reading (3 to Max Amps,
try with Remote switch On and Off). If you remove the WORK clamp and
press the pedal, the voltage meter should indicate full voltage of about
85 Volts. I am thinking these tests might come in handy for setting up a
weld, but it would be better to talk to someone that has used one of
these for a living.
-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/index.html
California, USA


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