On Tuesday, February 01, 2011 12:55:00 pm Mark Wendt did opine:

> On 02/01/2011 11:56 AM, gene heskett wrote:
> > I was afraid of that too.  and of course would be highly dependent on
> > the quality of the shaft and its bearings its turning in.  The dremel
> > with its rubber mounted output shaft, even on the cable driven hand
> > piece, would be an absolute disaster.  I can remember the first
> > dremel I ever wore out back in the 50's while building a 15 second
> > 1/4 mile flathead 49 Mercury engine, the cutter wheel chuck was
> > rigidly mounted to the motor armature and one could to .001" accuracy
> > by hand with it.  Todays version may have 3x the motor power, but it
> > also has a chuck running in its own rubber mounted bearings that can
> > be pushed .020" in any direction by hand.  No way in hell can you
> > carve a PCB trace that is truly precise with that, and it amazes me
> > that folks even try.
> 
> The shaft is not a problem - I machined that meself...  ;-)  The shaft I
> used was actually the spindle.  A 1 1/2" sanding drum conveniently fit
> snugly to my spindles, so I rotated one of the spindle housings 90
> degrees to the horizontal, and mounted the sanding drum to the spindle.
> The problem was, I had no way to securely snug the spindle housing to
> the spindle plate at that setting, so the spindle "bounced" enough that
> I could never get an accurate cutting pass.  I don't have that problem
> when the spindles are rotated to the angles required for cutting the
> strips - there are circular path slots around the "axle" that the
> spindle housings use to mount to the face plates.  I couldn't cut a full
> circle slot all the way around the axle though.  ;-)
> 
> > Anyway, if you have 70% of it done now, nothing we can suggest will
> > get you finished enough faster to be worth stopping and building a
> > new method. Sometimes the tried and proven methods do get the best
> > results.
> 
> Yeah, I've pretty much resigned meself to the fact that the forearms
> will continue to expand.  Mebbe you can bring that can crusher by this
> weekend?  ;-)
> 
> Mark
> 
Yabut, first I need to make it, my current one is all metal, nearly 20 
years old and has yet to meet its match, but I haven't tried to crush one 
of those drawn steel cans yet either.  It is one of those with the twin 
steel jaws, one of which travels down a pair of 3/8" guide posts, drawn 
together with a toggle linkage made out of 5/16" rod with an operating 
handle about 18-19 inches long.  I can just keep stacking coke cans into it 
and make a 6 pack of 12oz cans be a ragged pile 3" in diameter and 3/4" 
high.  I think I could use it to resize my 30-06 Ackley improved brass for 
reloading.  But I have a 50 year old Herters O-Frame for that duty. ;-)

-- 
Cheers, Gene
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
<http://tinyurl.com/ddg5bz>
Nothing increases your golf score like witnesses.

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