On Tue, Mar 8, 2011 at 1:12 PM, Kirk Wallace <kwall...@wallacecompany.com>wrote:

> On Tue, 2011-03-08 at 09:16 -0800, dave wrote:
> > On Mon, 2011-03-07 at 22:03 -0800, Clint Washburn wrote:
> > > I am in the process of converting my 1978 Hitachi Seiki CNC lathe to
> EMC.
> > > It currently has a 7.5 KW dc motor that used to be powered by FUJI SCR
> > > drive.  My first problem my house does not have 3 phase power.  I am
> having
> ... snip
> > Just to be totally contrary if the dc motor is working fine then use a
> > rotary single phase to three phase converter. Lots of stuff on the web
> > about how to make one. It won't be perfect but probably good enough to
> > power the fuji controller. I used a 5 hp homebuilt for several years
> > before upgrading to a 30 Hp commercial job to power the Mazak.
> > The commercial one is much better balanced but the other was adequate.
> >
> > By OK I mean it balance to about 240, 240, 220 for the homebuilt.
> > The commercial is within 5 v.
>
> I use a home made rotary converter for one of my lathes. This lathe is
> not as convenient to use as the lathes with VFD's. It's kind of a pain
> to worry about turning the converter on only when I need to use the
> lathe, so I tend to not use the lathe unless I have to. Having a remote
> start might fix this.
>
> Another thing is that for all static and rotary converters I have seen,
> the single phase is passed right through and the converter creates a 90
> (or 270) degree phase, so you get 0, 90 and 180 degrees instead of 0,
> 120 and 240 degrees. A three phase motor should run more smoothly with
> evenly spaced phases, but on the other hand, I haven't noticed any
> problem with my lathe that uses the converter.
>
>
This is not true, phases are evenly spaced on mine. I use run capacitors. My
voltages are very close to each other L1-L2, L1-L3, L2-L3.

i


> Before I had any VFD's, I was thinking about making a three phase
> generator. I only have 50Amps feeding the shop, so I have to be very
> careful how I use power. My 300Amp welder needs 150Amps of 240VAC
> (36kW). Having a 30 or 40kW generator might fix the problem. For those
> with plenty of single phase amperage, the generator could be run with a
> single phase motor.
>
> Power factor may play a roll with these issues. I don't know much about
> the subject, but the Pro's seem to worry about it.
>
> For the Hitachi lathe, I would tend to figure out what the SCR drive
> needs and leave it in place. SCR's need zero Volt crossing to trigger,
> so some sort of AC seems to be needed, unless the drive converts the
> input to DC and then creates its own AC from that.
> --
> Kirk Wallace
> http://www.wallacecompany.com/machine_shop/
> http://www.wallacecompany.com/E45/index.html
> California, USA
>
>
>
> ------------------------------------------------------------------------------
> What You Don't Know About Data Connectivity CAN Hurt You
> This paper provides an overview of data connectivity, details
> its effect on application quality, and explores various alternative
> solutions. http://p.sf.net/sfu/progress-d2d
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What You Don't Know About Data Connectivity CAN Hurt You
This paper provides an overview of data connectivity, details
its effect on application quality, and explores various alternative
solutions. http://p.sf.net/sfu/progress-d2d
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