Dave,

I have not counted.  It consists of 1 main with two subs.  The main  
Program is pretty simple.  One sub handles input from my pyvcp panel  
to change the tools manually and the second sub evaluates the called  
switches and evaluates them for two Different speeds.  Fast and Slow.   
The Program as a whole is by no means completed but I posted some  
screen-shots here.

http://www.clintandheidi.com/multimedia/pictures/hitachiseiki/


Also the Ribbon Cable from the Mesa 5i20 does directly plug into the  
Opto 22 Board directly.  I also posted a picture of that as well.  I  
am using Opto 22 G4PB24 backplanes with G4-IDC5 input modules and  
G4-OAC5 AC output modules (5 volt logic).

The Tool Turret has positions for 5 internal tools and 5 OD tools.   
There is also an additional turret which I have not yet implemented  
which also has Tail-Stock and Drilling Positions which I will be  
working on soon....

Clint


Quoting Dave <e...@dc9.tzo.com>:

> Nice.
>
> How many rungs of ladder logic were required to make that work?
>
> Does the ribbon cable from the 5i20 match up with the Opto 22 board
> pinout directly?
>
> It is interesting how those toolbars extend out of the tool changer.
> Can tools also be mounted into face segments of that turret as well?
>
> Thanks,
>
> Dave
>
> On 7/10/2011 3:33 AM, Clint Washburn wrote:
>>   As a follow-up to my question about my tool-changer on my lathe I  
>>  have made
>> some progress on the First tool turret.  I used Classic Ladder to handle all
>> the I/O.  It is all hydraulically controlled and tool position is defined by
>> an array of 6 switches following cams (4 for position and 2 for triggering
>> Hi/Low Speed)  I am using a Mesa 5i20 card connected to  OPTO 22 input and
>> output relays....
>>
>> I took some video and you can see it in action here.
>>
>> http://www.clintandheidi.com/multimedia/pictures/hitachiseiki/Toolchanger_1.
>> flv.php
>> http://www.clintandheidi.com/multimedia/pictures/hitachiseiki/Toolchanger_2.
>> flv.php
>>
>> Thanks to everyone who offered their advice.
>>
>> Clint
>>
>>
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