On Fri, Aug 12, 2011 at 4:28 PM, For Sale Sticker 
<[email protected]>wrote:

> So I now have my machine up and running on EMC (Wahoo) but I am running
> into a machining issue.
>
> The issue comes up when machining a 3D part.  see photo:
>
> http://www.forsalesticker.com/fooBarStar.jpg
>
> The star is cut using an 1/8 ball end mill.  The cutter goes to a depth of
> .25 inch and then follows the geometry of the star -  back and forth.  The
> issue is that sometimes it seems like the Z axis gets confused and changes
> height (sometimes up, sometimes down) as the z is moving - resulting in
> ridges along the part.  In some places it seems that every pass the cutter
> was 'slipping' up (arrow 1) and then at arrow 2 it was 'slipping' down (not
> as easy to see) on each pass.
>

One thing to consider is that the cutter is actually slipping.  If you are
using a router, this is quite common.  I have had it happen on a Bridgeport
mill.   My understanding for router blades is that you shouldn't bottom them
out before tightening.
Eric
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