On Wed, May 23, 2012 at 07:38:06AM -0400, John Kasunich wrote:
> 
> If your PID loop is saturated during normal operation, that
> means you are no longer accurately controlling tool position,


Yes!  I have pid.N.saturated hooked directly to axis.N.amp-fault-in on
both my machines.  Properly tuned they never saturate even for one
cycle.

Also, the smart (for 1985?) servo amps on my mill have an adjustment
that will fault if the tach voltage exceeds a setpoint.  This is one
possible way to detect runaway in the analog realm involving a minimum
of hardware and no software.

Also of course limit switches disable the amps directly in hardware,
but I don't have any delusion that it would stop before hitting the
end of travel.  Maybe Z going up would, but that's it.  

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